H1W4 H1W4

animation-w H1W4

Our extensive range of Class H1W4 compliant W Beam metal crash barrier products is produced using raw materials sourced from top industry participants, including Hindustan Zinc, SAIL, TATA, and others. In this range, we have H1W4 AG02 2.00M (2n), H1W4 AG04 4.00M (2n), and H1W4 WSSSB 2.00M (2n) among our products. Every piece of our w metal beam crash barriers has undergone extensive testing and quality control. We customise our products to meet and exceed client requirements and keep up with metal beam crash barrier price while conforming to European, American, and Indian laws (including Euro-standard product testing). We are the main provider of W beam crash barriers in Eastern India.

Our portfolio showcases our position as the leading W beam crash barrier manufacturer and supplier in India, with a range of Single Side Single Barrier, Double Side Single Barrier, Single Side Double Barrier, and Double Side Double Barrier configurations. With a combination of state-of-the-art equipment, first-rate internal product testing facilities, and certified engineers, we ensure faultless production, quick turnaround times, and high-end w metal beam crash barriers with galvanised zinc coating.

We follow MoRTH clause 810/IRC when building our Class H1W4 W Beam Crash Barriers, and we maintain ready stock on hand to guarantee prompt delivery and crash barrier quality. Our industrial unit's near proximity to rail lines, seaports, and national highways offers significant logistical benefits as well.

  • 144000

    Production Capacity

  • H1

    Containment Level

  • 5000

    READY STOCK

animation-w4 Product Specification

Our technical specifications ensure top-tier performance and safety. From certified design standards to high-quality materials, our barriers are crash-tested and conform to global and national regulations for ultimate reliability.

  • Barrier Configurations:
    • Single Side Single Barrier
    • Single Side Double Barrier
    • Double Side Single Barrier
    • Double Side Double Barrier
  • Indian Design: Crash Tested Under EN 1317-2 at Natrax (2 Mtr Centre to Centre)
  • International Design: Licensed under EN 1317-2 (2.0 & 2.66 Mtr Centre to Centre)
  • Safety Standards:
    • On-ground safety barrier, conforming to Class H2W3, H2W4, H2W5
    • Certified in accordance with European Standard EN 1317: Part 2
    • Adherent to IRC 119 – 2015, SP 73:2007, SP 73:2015, SP 84:2014, SP 87:2019 recommendations
  • Materials:
    • 3.0mm/5.0mm thick HR Coil
    • Fe360, Fe410, and Fe510 raw material grades
    • Raw materials conform to IS 5986/2062/10748 or equivalent standards
  • Dimensions:
    • 3.0*4318mm (underneath width) Beam dimensions
    • 150755mm (underneath width) Post and Spacer dimensions
    • 502mm width for optimal coverage and protection
  • Crash Testing: Crash tested for: Bus of 13000 kgs and Car of 900 kgs
  • Complete Range of W Beam Metal Crash Barriers: Our W beam crash barriers come in various configurations, ensuring a comprehensive range to meet diverse W beam crash barrier specifications for enhanced road safety and protection.
  • Premium-Grade Raw Materials: Sourced from top industry leaders, our W crash barriers use premium-grade materials. This guarantees superior durability and performance, aligning with high W beam crash barrier specifications.
  • Enhanced Durability and Structural Strength: Engineered for resilience, our W beam crash barriers offer unmatched durability and strength, meeting rigorous standards. This ensures reliable performance even in challenging conditions.
  • Compliance with International Standards: Our crash barriers adhere to global safety standards, ensuring that they meet all required specifications. This commitment to quality guarantees superior safety and effectiveness.
  • Safety Against Vehicular Impact: Designed to protect against collisions, our W crash barriers effectively absorb impact and prevent vehicle intrusion, making them crucial for safeguarding road users in various settings.
Manufactured in adherence to global manufacturing and quality standards, our products offer a wide range of W beam crash barrier specifications:

  • Engineered Excellence for Best Quality: Our W beam crash barriers are designed with cutting-edge technology and stringent quality controls to ensure they meet global standards. This ensures maximum effectiveness and reliability.
  • Premium Raw Materials: As the most trusted W metal beam crash barrier manufacturer in India, we use high-grade raw materials sourced from industry leaders to manufacture our crash barriers. This attention to material quality ensures durability and long-lasting performance.
  • Optimal Safety and Protection: Our W beam crash barriers are engineered to absorb impact efficiently and protect both vehicles and pedestrians. They provide exceptional safety and resilience across various infrastructure projects.
  • Versatile for Various Infrastructure Projects: These crash barriers are adaptable for different applications, from highway systems to urban roadways. They have proven effective in projects like roadways, highways, and other urban & rural infrastructure works.From the Indian Railways cattle fencing project and the India Garland road development project, to the Bundelkhand Expressway and Purvanchal Expressway projects, our W beam crash barriers have been used in several prestigious works across the length and breadth of the country.

Project Icon Image Our Projects

Purvanchal Expressway, Uttar Pradesh

Supplied top-of-the-line W beam crash barriers for the Purvanchal Expressway, ensuring exceptional safety and compliance with international standards for enhanced commuter protection.

NH-31D, West Bengal

Delivered 50 kilometres of reliable W beam crash barriers along NH-31D, significantly improving road safety and supporting infrastructure development in West Bengal.

Bundelkhand Expressway, Uttar Pradesh

Provided W beam and Thrie Beam barriers for a 150 km stretch of the Bundelkhand Expressway, elevating safety standards and contributing to safer travel conditions.

NH-30, Patna-Bakhtiyarpur, Bihar

Installed W beam crash barriers along 20 kilometres of NH-30, enhancing road safety and ensuring a smoother, safer journey for motorists in Patna-Bakhtiyarpur.

Utkarsh India remains committed to advancing infrastructure safety through our high-quality products, making substantial contributions to critical projects across India and beyond.

animation-w3 Market Growth

The global crash barrier systems market is on a robust growth trajectory, with a projected value of USD 9 million by 2026, reflecting a compound annual growth rate (CAGR) of 3.1%. This growth is driven primarily by expanding construction and automotive sectors. The market, valued at USD 6.79 billion in 2021, is anticipated to increase from USD 7.01 billion in 2022 to USD 9.35 billion by 2029, achieving a CAGR of 4.2% during the forecast period. The Asia Pacific region, which dominated the market with a 32.84% share in 2021, continues to be a significant player.

The metal crash barrier Systems market was valued at USD 8.66 billion in 2023 and is expected to grow from USD 9.26 billion in 2024 to USD 16.14 billion by 2032, with a remarkable CAGR of 7.18% during the forecast period (2024 - 2032). This robust growth underscores the increasing demand for enhanced road safety solutions across both urban and rural environments.

As road safety becomes a more prominent concern globally, the demand for crash barrier systems is surging. This growth is fueled by increasing investments in infrastructure development, advancements in technology, and rising awareness about the importance of vehicular safety. The expanding construction and automotive industries are pivotal in driving the market forward, highlighting the need for effective safety solutions to protect lives and reduce accident-related damages.

With over 50% reduction in accident fatalities, our W metal beam crash barriers stand out in terms of cost-effectiveness and reliability in enhancing road safety on highways and urban roads.

Infrastructure development growth in India:

India is experiencing unprecedented infrastructure growth, driven by ambitious government projects and increasing investments in transportation networks. The construction of a 2 lakh-km national highway network by 2025 highlights the country's commitment to enhancing connectivity, accounting for 3.3% of GDP. The India Infrastructure Sector Market is estimated at USD 204.06 billion in 2024 and is projected to reach USD 322.27 billion by 2029, growing at a CAGR of 9.57% during the forecast period.

The road and highway market in India is also set to grow significantly, with a projected CAGR of 36.16% from 2016 to 2025. This growth is fueled by numerous government initiatives aimed at improving transportation infrastructure. The National Highways Development Project (NHDP) plans to add 18,637 km of greenfield expressways by 2025, further expanding the country's expressway network.

Additionally, the National Highways Authority of India (NHAI) aims to construct 23 new highways by 2025, contributing to the country's rapid infrastructure expansion. With these developments, India's infrastructure sector is on a path to significant growth and transformation.

Market Growth

animation-w5 Manufacturing Process

Our W beam crash barriers are manufactured in a systematic and carefully monitored process and adhering to w beam crash barrier specifications, guaranteeing durability, safety, and precision.

  1. Review Technical Documents

    Our process begins by meticulously reviewing technical documents to ensure adherence to W beam crash barrier specifications and client requirements.

  2. Raw Material Testing (Mechanical & Chemical Test)

    Raw materials undergo several mechanical and chemical tests to verify their properties, ensuring high-quality production and reliability.

  3. Stamping

    This step is done based on customer requirements and involves using dies to imprint specific designs or features onto the barrier surface.

  4. Galvanising

    • Pickling HR coils are immersed in a caustic soda solution to remove any impurities and scale from the surface.
    • Rinsing in Water House The coils are then rinsed thoroughly in a water house to remove residual caustic soda solution.
    • Pickling in Acid Tank Next, the coils undergo pickling in an acid tank to further clean and prepare the surface for galvanisation.
    • Rinsing in Water Tank Coils are rinsed again in a water tank to neutralise any remaining acid.
    • Pre-fluxing This involves applying a flux solution to the surface of the coils, which helps in the adhesion of the zinc coating.
    • Drying in Hot Chamber The coils are dried in a hot chamber to remove any moisture before galvanisation.
    • Hot Dip Galvanisation in Zinc Bath The dried coils are immersed in a zinc bath at high temperatures, ensuring uniform surface coating of zinc.
    • Cooling in Quenching Tank of White Water The galvanised coils are then cooled in a quenching tank filled with white water to solidify the zinc coating.
    • Cooling in Quenching Tank The coils undergo further cooling in a quenching tank filled with DI-chromate water to enhance corrosion resistance and improve surface finish.

  5. Packing

    This stage involves packing the goods securely, labelling them correctly, and ensuring all required documentation (such as invoices and shipping labels) is completed. The goal is to ensure the items are protected during transit and all necessary information is provided for smooth delivery.

  6. Despatch

    Once packed, the goods are transferred to a shipping carrier or logistics provider. This phase includes managing logistics, tracking the shipment, and ensuring timely delivery to the destination, as well as handling any potential issues that may arise during transportation.

  7. Raw Material Inspection

    We conduct thorough inspections of raw materials, ensuring they meet the necessary standards for durability and performance.

animation-w6 Quality Policies

Discover our cutting-edge infrastructure and commitment to unparalleled quality standards, that have established us as the top W beam guardrail suppliers in India.

animation-w7 Testing Videos

animation-w9 FAQs

W-beam crash barriers, made of galvanised steel, provide flexibility and absorb energy during accidents, effectively redirecting vehicles for increased safety. Conversely, concrete barriers, being rigid, can result in more significant damage upon collision. The decision between the two depends on variables such as the road environment, traffic conditions, and safety standards.

Our W Beam crash barriers are manufactured using high-quality galvanised steel. We use premium-grade steel with specific mechanical properties, ensuring optimal strength, durability, and corrosion resistance while maintaining lower metal beam crash barrier price. This galvanised steel construction provides long-term protection against rust and ensures the barriers maintain their structural integrity even in harsh environmental conditions, enhancing overall safety and reliability on the roads.

W beam crash barriers typically consist of W-shaped steel beams, posts, and connecting hardware. These components work together to absorb impact energy and prevent vehicles from crossing into opposing lanes or off the road.

W-beam crash barriers and guardrails are frequently considered synonymous. The term 'W-beam' denotes the shape of the barrier rail, which is commonly referred to as a guardrail. These w metal beam crash barriers along roadsides are engineered to safeguard and deter vehicles from veering off the roadway during accidents, serving as a crucial safety feature across diverse transportation networks.

As a renowned W beam metal crash barrier manufacturer in India, our crash barriers provide several benefits, including improved road safety, reduced risk of head-on collisions, protection of motorists and pedestrians, and minimisation of damage to vehicles and infrastructure in the event of accidents.

W-beam crash barriers are available in a variety of lengths to adapt to various road configurations and project demands. Utkarsh India, a prominent manufacturer of W-beam crash barriers, provides a selection of lengths to ensure versatility and compatibility across a range of applications. This assortment of lengths facilitates efficient customization according to individual project requirements and road designs.

W type metal beam crash barriers are engineered to deliver optimal impact resistance, safeguarding structural integrity and sustaining protection over time. The level of impact resistance is contingent upon various factors such as design intricacies and material composition, all of which adhere rigorously to safety standards.

Utkarsh India’s W beam crash barriers are designed to withstand high-impact forces and harsh weather conditions, making them highly durable and long-lasting. They are typically made of galvanised steel to resist corrosion and maintain structural integrity over time.

When selecting W beam crash barriers, factors such as road design, traffic volume, speed limits, terrain conditions, and environmental factors should be considered to ensure optimal performance and compliance with safety standards.

Absolutely. Our crash barriers are tested and certified to meet national and international safety standards, such as AASHTO M180, EN 1317, and MASH (Manual for Assessing Safety Hardware).

Yes, W beam crash barriers can be customised in terms of length, height, beam profile, and end treatments to meet specific project requirements and accommodate varying road geometries and traffic conditions.

Following a collision, W-beam metal crash barriers are engineered to incur minimal bending or deflection, thereby preserving their structural integrity and sustained protection. The extent of deflection is contingent upon variables such as the barrier's design and the materials utilised, in accordance with safety protocols. These barriers are meticulously crafted to absorb crashes, serving as a crucial safety precaution in collision scenarios.

Maintenance of W type crash barriers involves conducting regular inspections to identify any damage or signs of wear, along with routine checks to ensure that the barriers are maintained in optimal condition, thus ensuring consistent and reliable protection. Additionally, regular cleaning to eliminate debris and the implementation of corrosion prevention measures are essential practices that contribute to the durability and effectiveness of W-beam crash barriers.

W-beam crash barriers are subjected to standardised crash tests to verify their safety and efficacy. These assessments scrutinise aspects such as deflection, structural integrity, and their capacity to redirect or confine a vehicle upon impact. Adherence to international safety standards, encompassing regulations established by Indian, American, and European authorities, attests to the quality and dependability of W-beam crash barriers, affirming their established safety credentials.

The expenses associated with installing W-beam crash barriers fluctuate depending on variables such as project scope, site location, and unique demands. Generally, our w metal beam crash barrier expenses cover materials, workforce, machinery, and any supplementary components such as terminals or transitions. Utkarsh India delivers tailored solutions for w metal beam crash barrier and is capable of furnishing comprehensive cost assessments tailored to individual project requirements.

W-beam crash barriers, made of galvanised steel, provide flexibility and absorb energy during accidents, effectively redirecting vehicles for increased safety. Conversely, concrete barriers, being rigid, can result in more significant damage upon collision. The decision between the two depends on variables such as the road environment, traffic conditions, and safety standards.

Our W Beam crash barriers are manufactured using high-quality galvanised steel. We use premium-grade steel with specific mechanical properties, ensuring optimal strength, durability, and corrosion resistance while maintaining lower metal beam crash barrier price. This galvanised steel construction provides long-term protection against rust and ensures the barriers maintain their structural integrity even in harsh environmental conditions, enhancing overall safety and reliability on the roads.

W beam crash barriers typically consist of W-shaped steel beams, posts, and connecting hardware. These components work together to absorb impact energy and prevent vehicles from crossing into opposing lanes or off the road.

W-beam crash barriers and guardrails are frequently considered synonymous. The term 'W-beam' denotes the shape of the barrier rail, which is commonly referred to as a guardrail. These w metal beam crash barriers along roadsides are engineered to safeguard and deter vehicles from veering off the roadway during accidents, serving as a crucial safety feature across diverse transportation networks.

As a renowned W beam metal crash barrier manufacturer in India, our crash barriers provide several benefits, including improved road safety, reduced risk of head-on collisions, protection of motorists and pedestrians, and minimisation of damage to vehicles and infrastructure in the event of accidents.

W-beam crash barriers are available in a variety of lengths to adapt to various road configurations and project demands. Utkarsh India, a prominent manufacturer of W-beam crash barriers, provides a selection of lengths to ensure versatility and compatibility across a range of applications. This assortment of lengths facilitates efficient customization according to individual project requirements and road designs.

W type metal beam crash barriers are engineered to deliver optimal impact resistance, safeguarding structural integrity and sustaining protection over time. The level of impact resistance is contingent upon various factors such as design intricacies and material composition, all of which adhere rigorously to safety standards.

Utkarsh India’s W beam crash barriers are designed to withstand high-impact forces and harsh weather conditions, making them highly durable and long-lasting. They are typically made of galvanised steel to resist corrosion and maintain structural integrity over time.

When selecting W beam crash barriers, factors such as road design, traffic volume, speed limits, terrain conditions, and environmental factors should be considered to ensure optimal performance and compliance with safety standards.

Absolutely. Our crash barriers are tested and certified to meet national and international safety standards, such as AASHTO M180, EN 1317, and MASH (Manual for Assessing Safety Hardware).

Yes, W beam crash barriers can be customised in terms of length, height, beam profile, and end treatments to meet specific project requirements and accommodate varying road geometries and traffic conditions.

Following a collision, W-beam metal crash barriers are engineered to incur minimal bending or deflection, thereby preserving their structural integrity and sustained protection. The extent of deflection is contingent upon variables such as the barrier's design and the materials utilised, in accordance with safety protocols. These barriers are meticulously crafted to absorb crashes, serving as a crucial safety precaution in collision scenarios.

Maintenance of W type crash barriers involves conducting regular inspections to identify any damage or signs of wear, along with routine checks to ensure that the barriers are maintained in optimal condition, thus ensuring consistent and reliable protection. Additionally, regular cleaning to eliminate debris and the implementation of corrosion prevention measures are essential practices that contribute to the durability and effectiveness of W-beam crash barriers.

W-beam crash barriers are subjected to standardised crash tests to verify their safety and efficacy. These assessments scrutinise aspects such as deflection, structural integrity, and their capacity to redirect or confine a vehicle upon impact. Adherence to international safety standards, encompassing regulations established by Indian, American, and European authorities, attests to the quality and dependability of W-beam crash barriers, affirming their established safety credentials.

The expenses associated with installing W-beam crash barriers fluctuate depending on variables such as project scope, site location, and unique demands. Generally, our w metal beam crash barrier expenses cover materials, workforce, machinery, and any supplementary components such as terminals or transitions. Utkarsh India delivers tailored solutions for w metal beam crash barrier and is capable of furnishing comprehensive cost assessments tailored to individual project requirements.

animation-w10 Why Choose Utkarsh India

  • Four Decades of Expertise

    With over forty years in steel fabrication, galvanisation, plastic extrusion, and moulding, Utkarsh India has established itself as a leader in infrastructural manufacturing.

  • Largest Manufacturer of Crash Barriers

    We are the largest Indian manufacturer of crash barriers, operating two state-of-the-art plants with a monthly capacity of 12,000 MT (500 Km).

  • Premium Raw Material Sourcing

    We source the best quality raw materials through monthly MOUs with reputed vendors like SAIL and Hindustan Zinc, ensuring consistent supply and superior product quality.

  • In-House Testing Laboratories

    Our advanced in-house laboratories conduct rigorous quality checks on both raw materials and finished products, guaranteeing the highest standards.

  • Efficient 24/7 Logistics

    Our dedicated logistics team operates 24/7, ensuring a swift delivery period of 1-2 days across India. We maintain a ready stock of 50 km of crash barriers at all times.

  • Advanced Galvanising Units

    With four 12.8-meter-long in-house galvanisation units, boasting a 12,000 MT/month capacity, we use 99.9% pure zinc to deliver the best quality galvanised iron (GI).

  • Adherence to Global Quality Standards

    Our materials comply with stringent quality norms set by Indian boards (MORTH, IRC) and American boards (AASHTO) and have been crash tested to meet European standards (EN 1317-2).

  • Excellent Vendor Management

    We excel in managing vendor relationships, supported by dedicated after-sales assistance and support.

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