Kusum Project Solar Structure
PM-KUSUM, which is the ‘Pradhan Mantri Kisan Urja Suraksha evam Utthaan Mahabhiyan’, is a landmark scheme that seeks to improve energy security for farmers and also add to India's renewable energy capacity. In line with the commitment to increasing the share of electric power generated from non-fossil fuels to 40% by 2030, this scheme is vital in the quest for sustainable development and supporting the agricultural sector.
Utkarsh India feels proud to support this venture with its high-quality Solar Module Mounting Structures (MMS). Designed and precision-engineered, our MMS solutions are the backbone for successful solar PV installations throughout the country.
Our MMS are developed through the use of advanced fabrication, roll-forming, and Hot-Dip Galvanizing (HDG) processes to guarantee strength and efficiency. These structures are designed to withstand a wide range of environmental conditions and provide reliability and easy integration into solar projects. Tailored to meet various customer specifications, our MMS are easy to assemble, transport, and install to enable timely project execution.
Through the extensive in-house know-how and cutting-edge manufacturing capabilities, we ensure that the MMS solutions we produce perfectly align with the objectives set forth by the PM-KUSUM scheme endow farmers with sustainable energy options, and propel India's renaissance in renewable energy further.
Quality is the first priority for every solar module mounting structure that Utkarsh India Limited produces. Every structure goes through rigorous production processes and is galvanized in our cutting-edge facilities to guarantee longevity and exceptional performance in a variety of environmental settings. A wide selection of roll-formed steel sections, including C Channels, HAT or OMEGA sections, Z sections, L Angle bracing, and tube posts, are part of our product line. They are all made from premium HR coils and HDG-coated for the best corrosion protection.
These structures provide flexible solutions for sustainable energy projects and are used in utility-scale solar farms, agricultural settings, poultry farms, and community solar projects. Supported by a robust manufacturing setup equipped with modern machinery and stringent quality controls, Utkarsh India guarantees products that meet international standards (EN 1090, CE, EXC2, AWS D1.1) and exceed customer expectations.
Explore how Utkarsh's commitment to innovation and reliability makes us a trusted partner in the renewable energy sector, delivering solutions that power the future sustainably.
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36000
C/Z STRUCTURE PRODUCTION CAPACITY / HAT STRUCTURE PRODUCTION CAPACITY
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18
Forming Stations
Product Specification
Designed to endure harsh weather conditions, our Solar Module Mounting Structures (MMS) are engineered to optimise solar energy efficiency, making these structures an appropriate choice for PM-Kusum project. With exceptional durability and adaptability, these structures can be installed in rural and remote areas, making them an ideal choice for challenging projects such as the Government’s PM-KUSUM scheme. Key features that set Utkarsh India Limited’s solar systems apart include:
- High Yield Strength: Our MMS are manufactured with material options such as black HRC, ZM, and Pre-Galvanised steel, offering yield strength (YST) ranging from 250 to 550 MPa. These structures are versatile and can be customised to suit diverse project requirements, demonstrating the true potential of high-yield strength materials.
- Thickness Range: We provide thickness options ranging from 1.6-4.5 mm for C/Z sections and 0.7-2.5 mm for HAT sections. These structures are lightweight yet robust, making them suitable for large-scale solar installations as well as residential projects.
- Section Dimensions: C/Z sections feature web dimensions of 50-350 mm, height of 40-110 mm, and lip sizes of 6-25 mm. HAT sections range from web dimensions of 25-90 mm, height of 30-120 mm, and lip sizes of 5-30 mm, ensuring flexibility and compatibility with various solar module configurations.
- Forming Speed: Our advanced forming process enables nominal speeds of 2-12 m/min for C/Z sections and 0-6 m/min for HAT sections, supported by 18 forming stations. This ensures precision and efficiency in production, contributing to timely project execution.
- Surface Treatment: The Hot-Dip Galvanised (HDG) coating complies with ISO 1461:2009 standards, ensuring superior corrosion resistance. This treatment makes our structures suitable for various soil types, including gravel, dense sand, and clay, offering reliable support and longevity for solar panels.
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Certifications:
Our MMS complies with EN 1090, CE, EXC2, and AWS D1.1 standards, reflecting high-quality structural fabrication and welding. Utkarsh India Limited is proud to deliver products that meet stringent international standards, making us a trusted partner in solar energy projects nationwide.
By combining technical expertise, advanced manufacturing capabilities, and a commitment to quality, we continue to support India’s renewable energy transition with reliable and efficient solar mounting solutions.
Energy generation is a critical enabler in the support of sustainable development, and efficient solar structures are the need of the hour. Under the PM-KUSUM initiative, Utkarsh India Limited's Solar Module Mounting Structures (MMS) have been instrumental in harnessing solar power with extraordinary efficiency. Our solutions have been designed to be sturdy, reliable, and seamless for generating energy even in challenging environments, thus empowering the farmer and driving India's renewable energy mission forward.
- Modular and Flexible Configurations Utkarsh India’s solar module mounting structures are designed for optimal solar energy generation by ensuring precise positioning for maximum sun exposure. These systems are highly adaptable, meeting customised consumer needs across a range of project requirements, making them ideal for diverse applications under the Kusum Project.
- Black HRC, ZM, and Pre-Galvanised Steel for Durability Our module mounting structures are built using robust materials like Black HRC, ZM, and Pre-Galvanised steel, ensuring exceptional strength and long-lasting performance. The designs facilitate enhanced airflow, contributing to improved energy efficiency and consistent power output.
- Precision Engineering At Utkarsh India, our MMS are engineered with precision to suit a variety of commercial and rural solar installations. Tailored to meet the specific requirements of the Kusum Project, these structures ensure reliable and efficient solar power generation, contributing to India’s renewable energy goals.
- Designed to Withstand Environmental Factors Utkarsh MMS products are built to endure extreme weather conditions and diverse environmental challenges. Whether installed in remote locations or rural areas, these structures deliver consistent performance, offering a reliable solution for the Kusum Project’s demanding applications.
- Modular Components Featuring modular designs, Utkarsh MMS facilitate quick assembly and seamless installation. These systems are easy to maintain and reduce the need for human intervention, making them highly efficient for large-scale solar power projects.
- Hot-Dip Galvanised (HDG) Coating Our MMS are coated with Hot-Dip Galvanised (HDG) layers in compliance with ISO 1461:2009 standards, ensuring superior corrosion resistance. This makes them ideal for outdoor solar installations, safeguarding against rust and extending their operational lifespan.
- International Standards Compliance All Utkarsh MMS meet stringent international standards, including EN 1090, CE, and AWS D1.1 certifications. Rigorous quality checks ensure that every product delivered aligns with global benchmarks, offering trusted and reliable solutions for solar energy systems under the Kusum Project.
Let’s discover how choosing Utkarsh India for solar module mounting structures has benefited the Kusum project. Here is a complete list of a few attributes impossible to find anywhere else:
- Made For Precision Our module mounting structures are engineered for durability, efficiency, and seamless integration, ensuring optimal performance in solar energy applications.
- Produced Using Impeccable Quality Materials Engineered with precision using high-quality materials and hot-dip galvanised coatings, these solar structures are meant to save complex issues while powering critical farming projects across India.
- Customised Solutions Tailored to the specific needs of the Kusum project with flexible configuration options, our mounting structures are highly reliable for diverse applications, fulfilling the needs of agricultural projects.
- Maximum Energy Production Designed for seamless integration and maximum energy yield, our mounting structures offer overall operational efficiency. By installing our solar mounting modules at Kusum project, the efficiency of generating high-end energy for agricultural applications has been increased.
- Adherence To Quality Measures Manufactured under stringent quality standards, including ISO 9001:2015, ISO 14001:2015, ISO 45001:2018, EN 1090, CE, EXC2, and AWS D1.1 certifications. Thereby, ensuring you get nothing but the best solar structures.
- Ecologically Viable Procedures The integration of eco-friendly processes and materials supports green energy initiatives and helps Utkarsh India to provide you with environmentally sustainable solar energy solutions.
- Agility In Adopting Configurations The capability to scale up for large-scale projects like Kusum projects while offering adaptable configurations is what Utkarsh India Limited solar structures come with. Moreover, these systems are easily maintained, reducing the need to climb on rooftops every now and then.
- Top-Notch Manufacturing Processes SHG 99.995% LME-grade zinc for superior hot-dip galvanisation is just a minor example of the manufacturing process these solar structures undergo. At Utkarsh, we optimise the best manufacturing procedure so that our quality never has to be compromised!
Designed to endure harsh weather conditions, our Solar Module Mounting Structures (MMS) are engineered to optimise solar energy efficiency, making these structures an appropriate choice for PM-Kusum project. With exceptional durability and adaptability, these structures can be installed in rural and remote areas, making them an ideal choice for challenging projects such as the Government’s PM-KUSUM scheme. Key features that set Utkarsh India Limited’s solar systems apart include:
- High Yield Strength: Our MMS are manufactured with material options such as black HRC, ZM, and Pre-Galvanised steel, offering yield strength (YST) ranging from 250 to 550 MPa. These structures are versatile and can be customised to suit diverse project requirements, demonstrating the true potential of high-yield strength materials.
- Thickness Range: We provide thickness options ranging from 1.6-4.5 mm for C/Z sections and 0.7-2.5 mm for HAT sections. These structures are lightweight yet robust, making them suitable for large-scale solar installations as well as residential projects.
- Section Dimensions: C/Z sections feature web dimensions of 50-350 mm, height of 40-110 mm, and lip sizes of 6-25 mm. HAT sections range from web dimensions of 25-90 mm, height of 30-120 mm, and lip sizes of 5-30 mm, ensuring flexibility and compatibility with various solar module configurations.
- Forming Speed: Our advanced forming process enables nominal speeds of 2-12 m/min for C/Z sections and 0-6 m/min for HAT sections, supported by 18 forming stations. This ensures precision and efficiency in production, contributing to timely project execution.
- Surface Treatment: The Hot-Dip Galvanised (HDG) coating complies with ISO 1461:2009 standards, ensuring superior corrosion resistance. This treatment makes our structures suitable for various soil types, including gravel, dense sand, and clay, offering reliable support and longevity for solar panels.
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Certifications:
Our MMS complies with EN 1090, CE, EXC2, and AWS D1.1 standards, reflecting high-quality structural fabrication and welding. Utkarsh India Limited is proud to deliver products that meet stringent international standards, making us a trusted partner in solar energy projects nationwide.
By combining technical expertise, advanced manufacturing capabilities, and a commitment to quality, we continue to support India’s renewable energy transition with reliable and efficient solar mounting solutions.
Energy generation is a critical enabler in the support of sustainable development, and efficient solar structures are the need of the hour. Under the PM-KUSUM initiative, Utkarsh India Limited's Solar Module Mounting Structures (MMS) have been instrumental in harnessing solar power with extraordinary efficiency. Our solutions have been designed to be sturdy, reliable, and seamless for generating energy even in challenging environments, thus empowering the farmer and driving India's renewable energy mission forward.
- Modular and Flexible Configurations Utkarsh India’s solar module mounting structures are designed for optimal solar energy generation by ensuring precise positioning for maximum sun exposure. These systems are highly adaptable, meeting customised consumer needs across a range of project requirements, making them ideal for diverse applications under the Kusum Project.
- Black HRC, ZM, and Pre-Galvanised Steel for Durability Our module mounting structures are built using robust materials like Black HRC, ZM, and Pre-Galvanised steel, ensuring exceptional strength and long-lasting performance. The designs facilitate enhanced airflow, contributing to improved energy efficiency and consistent power output.
- Precision Engineering At Utkarsh India, our MMS are engineered with precision to suit a variety of commercial and rural solar installations. Tailored to meet the specific requirements of the Kusum Project, these structures ensure reliable and efficient solar power generation, contributing to India’s renewable energy goals.
- Designed to Withstand Environmental Factors Utkarsh MMS products are built to endure extreme weather conditions and diverse environmental challenges. Whether installed in remote locations or rural areas, these structures deliver consistent performance, offering a reliable solution for the Kusum Project’s demanding applications.
- Modular Components Featuring modular designs, Utkarsh MMS facilitate quick assembly and seamless installation. These systems are easy to maintain and reduce the need for human intervention, making them highly efficient for large-scale solar power projects.
- Hot-Dip Galvanised (HDG) Coating Our MMS are coated with Hot-Dip Galvanised (HDG) layers in compliance with ISO 1461:2009 standards, ensuring superior corrosion resistance. This makes them ideal for outdoor solar installations, safeguarding against rust and extending their operational lifespan.
- International Standards Compliance All Utkarsh MMS meet stringent international standards, including EN 1090, CE, and AWS D1.1 certifications. Rigorous quality checks ensure that every product delivered aligns with global benchmarks, offering trusted and reliable solutions for solar energy systems under the Kusum Project.
Let’s discover how choosing Utkarsh India for solar module mounting structures has benefited the Kusum project. Here is a complete list of a few attributes impossible to find anywhere else:
- Made For Precision Our module mounting structures are engineered for durability, efficiency, and seamless integration, ensuring optimal performance in solar energy applications.
- Produced Using Impeccable Quality Materials Engineered with precision using high-quality materials and hot-dip galvanised coatings, these solar structures are meant to save complex issues while powering critical farming projects across India.
- Customised Solutions Tailored to the specific needs of the Kusum project with flexible configuration options, our mounting structures are highly reliable for diverse applications, fulfilling the needs of agricultural projects.
- Maximum Energy Production Designed for seamless integration and maximum energy yield, our mounting structures offer overall operational efficiency. By installing our solar mounting modules at Kusum project, the efficiency of generating high-end energy for agricultural applications has been increased.
- Adherence To Quality Measures Manufactured under stringent quality standards, including ISO 9001:2015, ISO 14001:2015, ISO 45001:2018, EN 1090, CE, EXC2, and AWS D1.1 certifications. Thereby, ensuring you get nothing but the best solar structures.
- Ecologically Viable Procedures The integration of eco-friendly processes and materials supports green energy initiatives and helps Utkarsh India to provide you with environmentally sustainable solar energy solutions.
- Agility In Adopting Configurations The capability to scale up for large-scale projects like Kusum projects while offering adaptable configurations is what Utkarsh India Limited solar structures come with. Moreover, these systems are easily maintained, reducing the need to climb on rooftops every now and then.
- Top-Notch Manufacturing Processes SHG 99.995% LME-grade zinc for superior hot-dip galvanisation is just a minor example of the manufacturing process these solar structures undergo. At Utkarsh, we optimise the best manufacturing procedure so that our quality never has to be compromised!
Application Areas
Utkarsh India’s Solar Module Mounting Structures (MMS) are versatile and adaptable, making them ideal for a wide range of applications across sectors. From utility-scale solar farms to community projects, our MMS deliver reliable performance in diverse environments, extending their utility beyond the Kusum Project.
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Agriculture
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Poultry Farms
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Standalone Applications
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Residential Complexes
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Community Solar Projects
Our Projects
As a pioneer solar structure manufacturer in India, Utkarsh India Limited has successfully produced a wide range of solar products including MMS under one roof. Along with ISO 9001: 2008 and other certifications, we have also introduced a few projects like ‘Pradhan Mantri Kisan Urja Suraksha evam Utthaan Mahabhiyan’ that have taken Utkarsh India to newer heights.
PM-KUSUM Scheme Solutions
Utkarsh India is proud to play a pivotal role in supporting the PM-KUSUM scheme with high-quality Solar Module Mounting Structures (MMS). Our expertise spans the entire process—from prototyping and design to large-scale production and delivery. With a focus on precision and efficiency, we ensure seamless and timely implementation of solar energy projects that are integral to enhancing energy security and sustainability for farmers across India.
Our MMS are designed to optimise performance under diverse environmental conditions, ensuring long-lasting durability and reliability. By enabling solar-powered irrigation systems and decentralised energy generation, we empower farmers to reduce their dependence on traditional energy sources, cut operational costs, and adopt sustainable farming practices. Through innovative solutions and a commitment to excellence, Utkarsh India contributes to building a greener future while supporting the nation’s renewable energy goals.
Market Growth
The market for PV mounting systems is poised for significant growth, projected to expand at a compound annual growth rate (CAGR) of 10-11% from 2021 to 2031. Specifically, the Solar PV Mounting Systems Market is expected to grow at a CAGR of 7.60% till 2030. Our products are well-positioned to capitalise on this growth, with superior design, robust construction, and adaptability across diverse applications.
The International Renewable Energy Agency has rightfully marked out that the average levelized electricity cost for industrial solar PV have come down by 89% in 2022. Such a drip in cost reduction has necessitated the requirement of an adjustable tilt ground mount solar. Years after years, they have evolved as economically viable solutions for solar energy production as well as optimization.
Every time a highly efficient solar cell comes into place, there will be a greater possibility of energy output by these systems. Hence, these can appeal to both high-end commercial as well as residential consumers. There can be changing trends in the Fixed Tilt solar industry, including the optimisation of advanced tracking technologies. The regions experiencing enormous and quick growth of a ground-mounted solar seasonal tilt system would be Africa and the Middle East
For efficient solar power capture, solar mounting systems can bend the systems to set at a particular degree. In developing as well as industrialised countries, industries use solar PV technology. Continuous efforts have been made to enhance solar PV system performance as well as efficiency that would prove beneficial for the solar structure industry. Moreover, the utility-scale fixed tilt systems can be anticipated to be USD 0.70 per watt by the end of 2032.
Related Products
Explore our diverse range of other solar mounting solutions for every need.
Manufacturing Process
Our advanced and systematic manufacturing process ensures precision and quality in every solar mounting structure we produce. In the upcoming section, discover how we undergo a rigorous manufacturing process to ensure producing the best solar structures for Kusum project.
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Technical Document Review
A meticulous review of technical data sheets and specifications is conducted to ensure all client requirements are met before initiating production.
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Raw Material Inspection
All raw materials undergo rigorous inspection to verify their quality, durability, and compliance with required standards for performance.
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Mechanical & Chemical Testing
Raw materials are subjected to detailed mechanical and chemical tests to confirm their strength, composition, and suitability for manufacturing.
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Slitting Process
Mother coils are precisely cut into narrow strips of specific widths, preparing them for forming and assembly while maintaining dimensional accuracy.
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Rolling Process
Steel coils are fed into rolling mills, where they are shaped into precise profiles to meet production specifications.
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Punching
Components are punched according to approved design drawings, ensuring uniformity and consistency in the final product.
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Galvanisation Process
- Pickling in Caustic Soda : Materials are immersed in a caustic soda solution to remove impurities, grease, and surface scale.
- Rinsing in Water House : A thorough rinsing process eliminates any residual caustic soda, preparing materials for the next stage.
- Pre-Fluxing : A flux solution is applied to the surface, enhancing the zinc coating adhesion during galvanization.
- Drying in Hot Chamber : Materials are dried at high temperatures to remove any moisture before the galvanization process begins.
- Hot Dip Galvanisation : Materials are submerged in a molten zinc bath, ensuring a uniform protective coating against corrosion.
- Quenching in White Water : The galvanized materials are cooled in white water to solidify the zinc coating for enhanced durability.
- DI-Chromate Water Cooling : Further cooling in a DI-chromate water bath improves corrosion resistance and ensures a smooth surface finish.
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Finishing & Quality Checks
Each product undergoes dimensional verification, visual inspection, and structural integrity testing to ensure compliance with quality standards.
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Packing
Products are securely packed, labeled, and documented to ensure safe transportation and easy identification.
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Dispatch
Finalised goods are handed over to logistics providers, ensuring smooth shipment, tracking, and timely delivery to clients.
Quality Policies
Achieving new milestones in solar energy solutions is only possible when premium quality standards are upheld. At Utkarsh India, we adhere to strict ISO standards to ensure superior quality across all manufacturing processes. This commitment to excellence is what sets us apart from other manufacturers. Our comprehensive policies guarantee that every product undergoes rigorous quality testing at each stage of production.
FAQs
For the Kusum project, Utkarsh India supplied high-quality ground-mounted fixed tilt structures designed to optimize solar energy capture and ensure long-term durability, particularly in rural and remote locations.
Ground-mounted fixed tilt structures are ideal for projects like Kusum because they maximize solar energy exposure by positioning panels at an optimal angle, regardless of the site's geographical location. This ensures efficiency even in areas with challenging conditions.
Our mounting structures are made from high-quality materials such as Black HRC, ZM, and Pre-Galvanised Steel. These materials provide durability and resistance to harsh weather conditions, ensuring long-term performance.
Key features include high yield strength materials, robust construction, modular and flexible configurations, and Hot-Dip Galvanised (HDG) coating for corrosion resistance, making them ideal for rural and remote solar applications.
The fixed tilt angle ensures the solar panels remain positioned at an optimal angle to capture maximum solar radiation throughout the day and year, depending on the location's latitude, thus improving energy efficiency.
The HDG coating provides superior corrosion resistance, making the structures durable in various weather conditions. This is especially important for solar projects located in areas with harsh environmental factors like heavy rainfall, sand, and dust.
Yes, our ground-mounted fixed tilt structures are highly customizable in terms of size, material, and design to meet specific project needs, ensuring that each system is tailored to maximize energy output and performance.
The structures are designed to withstand harsh weather conditions, including strong winds, heavy rains, and extreme temperatures, making them ideal for remote and rural areas where the Kusum project is implemented.
Ground-mounted systems offer several advantages, such as higher efficiency due to better sunlight exposure, easier maintenance access, and the ability to install them in locations where rooftop installation is not feasible.
The structures are built for longevity, with an expected lifespan of 25+ years, ensuring that they continue to perform reliably over time and generate solar power efficiently.
By positioning solar panels at an optimal angle, ground-mounted fixed tilt systems maximize sunlight absorption throughout the day, improving energy capture and overall system efficiency, especially in regions with varying sun angles.
Yes, these structures are versatile and can be used in various sectors, including agriculture, commercial spaces, residential complexes, and standalone applications, making them suitable for a wide range of solar projects.
Our ground-mounted fixed tilt structures comply with international standards such as ISO 1461:2009, EN 1090, CE, and AWS D1.1, ensuring superior quality and structural integrity.
The installation process is streamlined and efficient, thanks to the modular components and pre-fabricated parts that simplify the assembly and setup, reducing installation time and labor costs.
By enabling the use of renewable solar energy, our ground-mounted fixed tilt systems contribute to reducing carbon emissions, promoting sustainability, and supporting the government’s renewable energy goals, such as the Kusum project’s focus on enhancing energy access in rural areas.
Why Choose Utkarsh India
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Utkarsh offers a wide variety of products, all available under one roof, ensuring comprehensive solutions tailored to your specific needs.
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Choose from bare, zinc-coated, or other surface coatings for our products, catering to your preferences and ensuring durability and performance.
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We provide pipes with fin removed, meeting specialised requirements for various applications while maintaining high quality and reliability.
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Our pipes are pressure tested up to 100 kgf/cm², guaranteeing strength and safety for demanding applications and rigorous conditions.
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Utilising only ISI marked raw materials from trusted sources like SAIL, TATA, and HZL ensures top-notch quality and adherence to industry standards.
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Equipped with state-of-the-art technology and qualified personnel, Utkarsh India ensures superior manufacturing processes and product excellence.
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Our well-equipped laboratories conduct mechanical, chemical, and metrological tests, adhering to national and international standards to ensure product reliability.
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We offer customised lengths and end conditions to meet specific project requirements, providing flexibility and precision for diverse applications.
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Utkarsh’s production flexibility accommodates varying schedules, meeting national and international standards for timely and efficient delivery.
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Crowned with ISO 9001:2008, ISO 14001, and OHSAS 18001 certifications, Utkarsh demonstrates its commitment to quality, environmental management, and occupational health.
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Regardless of service, grade, or standard, Utkarsh provides the best solutions tailored to customer needs, ensuring satisfaction and superior performance.