Roof top module mounting structure
Rooftop module mounting systems are crafted using high-quality galvanised steel, ensuring durability and long-term performance for energy generation even in the most extreme conditions. They are manufactured with precision, using state-of-the-art processes and advanced jigs and fixtures to guarantee 'First Time Right' fitment. This careful method ensures that prefabricated structures are simple to assemble on-site, resulting in quicker erection times and lower labour costs. Taking such measures enables us to meet the client’s requirements in real-time, delivering maximum satisfaction, making us the no. 1 choice for solar structure manufacturers in India.
With its extensive expertise in manufacturing and engineering, Utkarsh India is a leading manufacturer of rooftop module mounting structures in India, collaborating in the biggest solar energy generation projects across the country. These structures offer an innovative and efficient solution for harnessing solar energy, making them an ideal choice for a wide range of applications. Because of the high reliability and durability of these solar structures even in extreme weather conditions, Utkarsh India’s rooftop module mounting structures are a preferred choice for diverse residential, commercial, and industrial applications.
The cost of rooftop module mounting structures at Utkarsh India is versatile and customisable to accommodate different module sizes and customer-specific designs. Our structures provide a reliable and efficient solution, Whether for industrial sheds, commercial establishments, airports, hotels, hospitals, community centres, water parks, or poultry farms.
We’re immensely proud of our state-of-the-art in-house design and fabrication capabilities, which are well-equipped to meet every specific need of the clients, from single-layer installations to more complicated multi-layered configurations. Through rigorous quality testing measures at every step of the process, we ensure that each of our outputs meets the highest quality standards for both national and international markets. Certifications like ISO 1461:2009 and CE certifications are the testaments of our unwavering commitment to delivering only the best to our customers.
With optimised logistics and material utilisation, we ensure cost-effective and timely delivery, making Utkarsh India the preferred choice for rooftop module mounting solutions. When you choose Utkarsh India for a solar energy generation project, you’re choosing a trusted partner in renewable energy. With our steadfast commitment to sustainability and innovation, we empower households and businesses to harness the power of renewable energy with confidence.
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24000
C/Z STRUCTURE PRODUCTION CAPACITY / HAT STRUCTURE PRODUCTION CAPACITY
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72000
Hot Rolling Mill Annual Capacity
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18
Forming Stations
Product Specification
A rooftop module mounting structure refers to a system of installing solar panels right on top of the building. In recent years, with the popularity of solar panels and energy optimisation, the installation of such solar structures has become a necessity. Let’s dive into the technical details of the best rooftop module mounting structure produced and supplied by Utkarsh India:
- Material: High-quality galvanised steel for enhanced durability and longevity. With the help of high-quality materials, Solar Carports lets business vicinities use their enormous parking areas and turn them into economic gains.
- Customisation: Adaptable to different module sizes and specific customer designs. These structures offer customised solutions to meet diverse business requirements and optimise space utilisation.
- Manufacturing Standards: Adheres to AWS D1.1, CE EN 1090 EXC2, or Indian Standards for domestic markets. The manufacturing process is tailored to meet the specific requirements of rooftop module mounting systems for various applications.
- Prefabrication: Structures are prefabricated for easy and fast on-site assembly. Metals are optimised for strong, durable, and easily installable rooftop mounting systems.
- Dimensions: Customisable to fit various application needs, from small to large-scale installations. The dimensions are tailored to the specific requirements of rooftop solar installations, ensuring maximum efficiency and space utilisation.
- Welding Quality: High-quality welding as per international standards to ensure structural integrity. This ensures robust support for all components of the rooftop module mounting systems.
- Coating: Advanced anti-corrosion coatings for extended service life in harsh environments. These coatings enhance the durability and efficiency of the rooftop mounting structures, ensuring long-term reliability.
- Load Capacity: Engineered to withstand local wind and snow loads, ensuring safety and reliability. The robust design ensures that the structures can handle environmental stresses effectively, providing a secure foundation for solar modules.
Here are a few key features of our solar rooftop module mounting structures that make them highly suitable for residential as well as industrial units.
- High Durability: Manufactured with high-quality galvanised steel for long-lasting performance. The choice of materials ensures durability and cost-efficiency for solar rooftop mounting structures.
- Advanced Welding: High-quality welding in accordance with AWS D1.1 and CE EN 1090 EXC2 standards. Welding incorporates metals like steel and aluminium owing to their lightweight nature and corrosion resistance features.
- Optimised Logistics: Efficient logistics to minimise freight costs and ensure timely delivery. At Utkarsh India, buyers receive customised rooftop mounting solutions along with sustainable options for optimising energy usage.
- Anti-Corrosion Coating: Advanced coatings to protect against corrosion and extend service life. Galvanised steel is coated with a protective layer to ensure the longevity and reliability of rooftop mounting structures, making them a cost-effective solution.
- Material Utilisation: Optimised material usage for cost-effectiveness and sustainability. Utkarsh India employs innovative techniques to maximise the efficiency of materials like galvanised steel, ensuring robust and sustainable module mounting structures.
- Comprehensive Applications: Suitable for various applications including industrial and commercial sheds, as well as other large-scale installations. These structures provide reliable support for solar modules, ensuring clean energy production and optimal space utilisation.
With the integration of state-of-the-art facilities and a robust manufacturing process, the 8-panel rooftop mounting structure comes with proper fixtures and jigs that ensure the correct fitment on the first attempt. Utkarsh optimizes logistics to significantly reduce freight costs.
- Enhanced Stability Engineered for maximum structural stability and safety, Utkarsh’s rooftop module mounting structures are manufactured with utmost precision. The ballast-type MMS for rooftop solar provides a secure and stable foundation for photovoltaic panels on rooftop surfaces.
- Versatile Applications Ideal for diverse settings like airports, hotels, community centres, and residential buildings, Utkarsh’s rooftop structures are highly versatile and widely used across various industries, offering effective and reliable solar panel installations in multiple environments.
- Fast Installation Prefabricated components ensure swift and efficient on-site erection. MMS is a crucial addition for all solar installations, enabling fast and hassle-free setup, allowing for easy mounting of rooftop panels with minimal installation time.
- Cost-Effective Solutions Optimised material and logistics reduce overall costs. Architecturally appealing and highly cost-efficient, Utkarsh’s rooftop mounting structures are affordable without compromising on quality, making them accessible for all types of projects.
- Superior Weather Resistance High-quality galvanisation and coatings protect against environmental elements. These mounting structures require almost no maintenance, ensuring longevity and durability for solar panels on rooftops, with easy service and upkeep.
- Eco-Friendly Options Supports large-scale use of photovoltaic power generation. Utkarsh is committed to offering eco-friendly solutions that promote sustainability, and the rooftop mounting structures are designed to contribute to clean energy without a significant environmental impact.
- Custom Fitment Blended with unique designs, Utkarsh’s rooftop module mounting structures are tailored to specific customer needs and site conditions. The precision MMS in solar structures ensures a seamless fit for custom rooftop installations.
- Quality Assurance Adheres to stringent international welding and manufacturing standards. To ensure the highest quality, all structures are produced in state-of-the-art facilities and undergo multiple quality checks to meet global standards.
A rooftop module mounting structure refers to a system of installing solar panels right on top of the building. In recent years, with the popularity of solar panels and energy optimisation, the installation of such solar structures has become a necessity. Let’s dive into the technical details of the best rooftop module mounting structure produced and supplied by Utkarsh India:
- Material: High-quality galvanised steel for enhanced durability and longevity. With the help of high-quality materials, Solar Carports lets business vicinities use their enormous parking areas and turn them into economic gains.
- Customisation: Adaptable to different module sizes and specific customer designs. These structures offer customised solutions to meet diverse business requirements and optimise space utilisation.
- Manufacturing Standards: Adheres to AWS D1.1, CE EN 1090 EXC2, or Indian Standards for domestic markets. The manufacturing process is tailored to meet the specific requirements of rooftop module mounting systems for various applications.
- Prefabrication: Structures are prefabricated for easy and fast on-site assembly. Metals are optimised for strong, durable, and easily installable rooftop mounting systems.
- Dimensions: Customisable to fit various application needs, from small to large-scale installations. The dimensions are tailored to the specific requirements of rooftop solar installations, ensuring maximum efficiency and space utilisation.
- Welding Quality: High-quality welding as per international standards to ensure structural integrity. This ensures robust support for all components of the rooftop module mounting systems.
- Coating: Advanced anti-corrosion coatings for extended service life in harsh environments. These coatings enhance the durability and efficiency of the rooftop mounting structures, ensuring long-term reliability.
- Load Capacity: Engineered to withstand local wind and snow loads, ensuring safety and reliability. The robust design ensures that the structures can handle environmental stresses effectively, providing a secure foundation for solar modules.
Here are a few key features of our solar rooftop module mounting structures that make them highly suitable for residential as well as industrial units.
- High Durability: Manufactured with high-quality galvanised steel for long-lasting performance. The choice of materials ensures durability and cost-efficiency for solar rooftop mounting structures.
- Advanced Welding: High-quality welding in accordance with AWS D1.1 and CE EN 1090 EXC2 standards. Welding incorporates metals like steel and aluminium owing to their lightweight nature and corrosion resistance features.
- Optimised Logistics: Efficient logistics to minimise freight costs and ensure timely delivery. At Utkarsh India, buyers receive customised rooftop mounting solutions along with sustainable options for optimising energy usage.
- Anti-Corrosion Coating: Advanced coatings to protect against corrosion and extend service life. Galvanised steel is coated with a protective layer to ensure the longevity and reliability of rooftop mounting structures, making them a cost-effective solution.
- Material Utilisation: Optimised material usage for cost-effectiveness and sustainability. Utkarsh India employs innovative techniques to maximise the efficiency of materials like galvanised steel, ensuring robust and sustainable module mounting structures.
- Comprehensive Applications: Suitable for various applications including industrial and commercial sheds, as well as other large-scale installations. These structures provide reliable support for solar modules, ensuring clean energy production and optimal space utilisation.
With the integration of state-of-the-art facilities and a robust manufacturing process, the 8-panel rooftop mounting structure comes with proper fixtures and jigs that ensure the correct fitment on the first attempt. Utkarsh optimizes logistics to significantly reduce freight costs.
- Enhanced Stability Engineered for maximum structural stability and safety, Utkarsh’s rooftop module mounting structures are manufactured with utmost precision. The ballast-type MMS for rooftop solar provides a secure and stable foundation for photovoltaic panels on rooftop surfaces.
- Versatile Applications Ideal for diverse settings like airports, hotels, community centres, and residential buildings, Utkarsh’s rooftop structures are highly versatile and widely used across various industries, offering effective and reliable solar panel installations in multiple environments.
- Fast Installation Prefabricated components ensure swift and efficient on-site erection. MMS is a crucial addition for all solar installations, enabling fast and hassle-free setup, allowing for easy mounting of rooftop panels with minimal installation time.
- Cost-Effective Solutions Optimised material and logistics reduce overall costs. Architecturally appealing and highly cost-efficient, Utkarsh’s rooftop mounting structures are affordable without compromising on quality, making them accessible for all types of projects.
- Superior Weather Resistance High-quality galvanisation and coatings protect against environmental elements. These mounting structures require almost no maintenance, ensuring longevity and durability for solar panels on rooftops, with easy service and upkeep.
- Eco-Friendly Options Supports large-scale use of photovoltaic power generation. Utkarsh is committed to offering eco-friendly solutions that promote sustainability, and the rooftop mounting structures are designed to contribute to clean energy without a significant environmental impact.
- Custom Fitment Blended with unique designs, Utkarsh’s rooftop module mounting structures are tailored to specific customer needs and site conditions. The precision MMS in solar structures ensures a seamless fit for custom rooftop installations.
- Quality Assurance Adheres to stringent international welding and manufacturing standards. To ensure the highest quality, all structures are produced in state-of-the-art facilities and undergo multiple quality checks to meet global standards.
Application Areas
Our rooftop-mounted solar structures are versatile and adaptable, designed to meet the energy needs of various sectors, ensuring efficient and sustainable power generation. The 8-panel rooftop structure offers significant advantages beyond traditional roofing.
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Car Parking
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Industrial Sheds
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Commercial Sheds
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Airports
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Hotels
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Hospitals
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Community Centres
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Water and Amusement Parks
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Poultry Farms
Our Projects
Here’s a glimpse at our successful solar rooftop structure projects depicts how Utkarsh India Limited has made an impactful difference in the world of solar energy optimization. Our projects are primarily focused on the competency of our highly-experienced team which adds a magic touch to everything they do.
Muft Bijli Yojana Implementation
For the Muft Bijli Yojana, Utkarsh India provides robust ballast structures for rooftop solar installations. Our solutions ensure secure, stable panel placement without roof penetration, optimising energy generation. As a pioneer manufacturer of Module Mounting Structures, Utkarsh focuses on utility-scale large projects under the Muft Bijli Yojana project.
PM-KUSUM Scheme Solutions
Utkarsh India supports the PM-KUSUM scheme with high-quality Solar MMS. We engage from prototype to mass production, ensuring timely, efficient implementation for enhancing energy security and sustainability for farmers.
Market Growth
The global solar structure market size was estimated at USD 458.7 million in 2022 and is anticipated to grow at a compound annual growth rate (CAGR) of 9.9% from 2023 to 2030. This growth highlights the increasing demand for sustainable and efficient energy solutions in various sectors, driving innovation and adoption of solar rooftop structures worldwide. North America had the largest share of the rooftop mounting structures market in 2023.
However, things seem different for 2024 and the upcoming years since the global cost of solar rooftop module mounting structure can undergo a massive change. Moreover, the cost of solar car ports will depend on various factors, including the industry in which these are installed. Asia-Pacific can experience massive growth owing to rapid urbanisation, a larger focus on sustainability, and an increased demand for energy. The solar structures market can be further propelled by supportive government policies, rising awareness of ecological issues, and incentives.
Solar rooftop structures can also integrate charging infrastructure for electric vehicles. As industries, including the community and hospitality sectors, increasingly adopt these solar solutions, concerns about vehicle protection are alleviated. Semi-cantilevered solar structures, featuring two columns to support the entire system, offer enhanced stability and durability compared to single-column designs, providing a more robust and efficient solution.
One of the biggest reasons why so many users are willing to install carports is because of the comprehension that these are practical and cost-effective solutions for vehicle protection. From businesses to homeowners, everyone can profit from an 8 panel roof top structure due to its low energy expense as well as a covered parking area.
Related Products
Explore our diverse range of other solar mounting solutions for every need.
Manufacturing Process
Our manufacturing process guarantees precision and quality, leveraging advanced techniques and cutting-edge equipment to produce optimal solar structures. We carefully select high-quality materials to ensure the efficiency and durability of our products. Additionally, our dedicated team of professionals, engineers, and designers focuses on both the functionality and aesthetic appeal of these expertly engineered structures.
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Technical Document Review
A meticulous review of technical data sheets and specifications is conducted to ensure all client requirements are met before initiating production.
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Raw Material Inspection
All raw materials undergo rigorous inspection to verify their quality, durability, and compliance with required standards for performance.
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Mechanical & Chemical Testing
Raw materials are subjected to detailed mechanical and chemical tests to confirm their strength, composition, and suitability for manufacturing.
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Slitting Process
Mother coils are precisely cut into narrow strips of specific widths, preparing them for forming and assembly while maintaining dimensional accuracy.
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Rolling Process
Steel coils are fed into rolling mills, where they are shaped into precise profiles to meet production specifications.
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Punching
Components are punched according to approved design drawings, ensuring uniformity and consistency in the final product.
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Galvanisation Process
- Pickling in Caustic Soda : Materials are immersed in a caustic soda solution to remove impurities, grease, and surface scale.
- Rinsing in Water House : A thorough rinsing process eliminates any residual caustic soda, preparing materials for the next stage.
- Pre-Fluxing : A flux solution is applied to the surface, enhancing the zinc coating adhesion during galvanization.
- Drying in Hot Chamber : Materials are dried at high temperatures to remove any moisture before the galvanization process begins.
- Hot Dip Galvanisation : Materials are submerged in a molten zinc bath, ensuring a uniform protective coating against corrosion.
- Quenching in White Water : The galvanized materials are cooled in white water to solidify the zinc coating for enhanced durability.
- DI-Chromate Water Cooling : Further cooling in a DI-chromate water bath improves corrosion resistance and ensures a smooth surface finish.
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Finishing & Quality Checks
Each product undergoes dimensional verification, visual inspection, and structural integrity testing to ensure compliance with quality standards.
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Packing
Products are securely packed, labeled, and documented to ensure safe transportation and easy identification.
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Dispatch
Finalised goods are handed over to logistics providers, ensuring smooth shipment, tracking, and timely delivery to clients.
Quality Policies
We adhere to rigorous quality standards, ensuring the highest levels of durability, reliability, and customer satisfaction. This commitment has allowed us to maintain the exceptional quality of our solar structures for over four decades.
FAQs
A solar module mounting structure is a system used to secure solar panels onto a surface, such as a roof or ground, to optimize sunlight absorption. These structures are designed to ensure the panels remain stable and secure while withstanding environmental conditions.
Solar mounting structures are typically made from durable materials such as galvanised steel, aluminium, and stainless steel. These materials are corrosion-resistant and can withstand harsh weather conditions, ensuring the longevity of the installation.
The common types of solar mounting structures include rooftop mounting systems, ground mounting systems, and carport solar structures. Each type is designed for specific installations, depending on available space and energy needs.
The right mounting structure depends on factors such as the type of roof (flat or sloped), the location, wind load, snow load, and the desired tilt angle of the panels. A professional installer can assess these factors to recommend the best system.
A fixed mounting structure holds the solar panels in a stationary position, while a tracking system allows the panels to move and follow the sun’s path throughout the day, increasing energy efficiency by up to 25%.
Yes, solar mounting structures can be installed on most types of roofs, including flat, pitched, metal, and tile roofs. The installation method varies depending on the roof type to ensure secure attachment and optimal panel orientation.
Solar mounting structures are designed to last for 25 to 30 years or longer with minimal maintenance. The high-quality materials used, such as galvanised steel and aluminium, offer excellent corrosion resistance, ensuring durability.
Yes, high-quality mounting structures are designed to withstand extreme weather conditions such as heavy winds, snow, and rain. They are built to handle varying environmental loads and ensure the stability of the solar panels in such conditions.
Solar mounting structures require very little maintenance. Occasional cleaning of the solar panels and inspection of the mounting system to ensure stability is recommended. Regular maintenance ensures the longevity of both the panels and the structure.
Yes, solar mounting structures are versatile and can be used for both residential and commercial solar installations. The size and design of the structure will vary depending on the specific requirements of the installation site.
The ideal angle for mounting solar panels depends on the geographical location of the installation. Typically, solar panels are installed at an angle equal to the latitude of the location to maximise energy production. Adjustable mounting structures can allow for optimal tilt adjustments.
The amount of space required for a solar mounting system depends on the number and size of the panels being installed. Typically, 15-20 square feet of space is required for each solar panel. Proper spacing is essential to allow for airflow and maintenance.
Ground-mounted solar structures offer flexibility in positioning and tilting angles, which can enhance energy production. They are ideal for large-scale solar installations or properties with unused land, offering greater customization compared to rooftop installations.
Yes, solar panels can be installed on sloped roofs using specialised mounting systems. The system will ensure the panels are securely attached and optimally positioned to capture sunlight.
The cost of solar mounting structures varies based on factors like material, type (roof or ground mounting), and installation complexity. On average, mounting systems can cost anywhere from ₹5,000 to ₹15,000 per panel, not including installation costs. It is important to consider the long-term savings in energy costs when assessing the value.
Why Choose Utkarsh India
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Utkarsh offers a wide variety of products, all available under one roof, ensuring comprehensive solutions tailored to your specific needs.
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Choose from bare, zinc-coated, or other surface coatings for our products, catering to your preferences and ensuring durability and performance.
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We provide pipes with fin removed, meeting specialised requirements for various applications while maintaining high quality and reliability.
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Our pipes are pressure tested up to 100 kgf/cm², guaranteeing strength and safety for demanding applications and rigorous conditions.
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Utilising only ISI marked raw materials from trusted sources like SAIL, TATA, and HZL ensures top-notch quality and adherence to industry standards.
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Equipped with state-of-the-art technology and qualified personnel, Utkarsh ensures superior manufacturing processes and product excellence.
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Our well-equipped laboratories conduct mechanical, chemical, and metrological tests, adhering to national and international standards to ensure product reliability.
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We offer customised lengths and end conditions to meet specific project requirements, providing flexibility and precision for diverse applications.
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Utkarsh’s production flexibility accommodates varying schedules, meeting national and international standards for timely and efficient delivery.
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Crowned with ISO 9001:2008, ISO 14001, and OHSAS 18001 certifications, Utkarsh demonstrates its commitment to quality, environmental management, and occupational health.
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Regardless of service, grade, or standard, Utkarsh provides the best solutions tailored to customer needs, ensuring satisfaction and superior performance.