Tracking System Mounting Structure
Tracking system mounting structures are advanced components in solar photovoltaic (PV) systems, designed to maximise energy generation by dynamically adjusting the orientation of solar panels to follow the sun’s movement. These structures are integral for solar farms and large-scale installations, ensuring panels maintain optimal exposure to sunlight throughout the day.
Engineered for precision and efficiency, tracking systems come in two main configurations: single-axis trackers, which rotate on one axis (east-west), and dual-axis trackers, which adjust both horizontally and vertically to follow the sun's trajectory. These systems are ideal for utility-scale solar installations, where efficiency and energy output are paramount.
A high-quality tracking system must combine structural robustness with operational flexibility. Built to withstand harsh environmental conditions such as strong winds, heavy rain, and fluctuating temperatures, these structures ensure uninterrupted performance and stability. Lightweight, durable materials, paired with corrosion-resistant finishes like hot-dip galvanisation, are critical for long-term reliability.
Another hallmark of superior tracking systems is seamless integration with solar panels and electronic components. Precision engineering allows for smooth movement, low maintenance, and compatibility with various module types. The use of advanced control systems and real-time monitoring ensures optimal alignment with the sun, increasing the efficiency of energy production by up to 25%-35% compared to fixed structures.
At Utkarsh India, we excel in manufacturing state-of-the-art tracking system mounting structures tailored to the specific requirements of solar tracker OEMs. Our products include American Wide Beams (W beams), European I-beams, H-beam sections (IPE, IPAA, HEA, HEB), and cold-formed C-channels up to 4.5 mm thickness, ensuring exceptional strength and adaptability.
With cutting-edge manufacturing capabilities, including precision cutting, punching, and hot-dip galvanisation, we adhere to global standards like IS 2062, ASTM, EN, and GB. We source billets from Prime Source Mills, such as SAIL, RINL, and JSW, ensuring the highest quality raw materials for unmatched durability and performance.
Whether you’re installing a 1P or 2P tracker system, Utkarsh India provides mounting solutions engineered for efficiency, reliability, and sustainability. By choosing Utkarsh, you’re investing in solar solutions that power the future with innovation and confidence.
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72000
Hot Rolling Annual Capacity
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60000
Beam Processing Annual Capacity
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300000
Hot Dip Galvanising Annual Capacity
Product Specification
As a reliable solar structure manufacturer in India, Utkarsh India offers high-end cold-formed and hot-rolled posts for 1P and 2P tracking systems as per the specifications required for solar tracked OEMs. Each of our product outputs adheres to the highest quality standards based on both national and international market norms, making them an ideal choice for solar panel projects in challenging environments. To discover how the best tracking system mounting structures are efficient in fulfilling demanding solar panel projects, plunge into their technical details:
- Material Options: Utkarsh India offers an extensive range of material grades, including GR 40 to GR 65, ensuring strength and durability for diverse applications. These materials are sourced from trusted prime steel suppliers like SAIL, RINL, and JSW, guaranteeing consistent quality.
- Corrosion Resistance: Products are manufactured using advanced hot-dip galvanisation techniques to provide superior protection against rust and environmental wear. This ensures longevity, especially in harsh climates, making them ideal for long-term use in solar mounting and other structural applications.
- Thickness Range: Utkarsh offers cold-formed and hot-rolled sections, including C-channels up to 4.5 mm thickness, catering to a wide range of load-bearing requirements. This variety enables customisation for diverse structural and solar tracker needs.
- Flexible Configurations: The modular designs of our beam and post systems allow for easy customisation to suit varying project dimensions and layouts. From single-layer to complex multi-layer installations, Utkarsh ensures compatibility with unique structural requirements.
- International Standards: All products are designed and tested to comply with rigorous international standards such as ISO 2062, ASTM, EN, and GB. This commitment ensures global acceptance and reliability in a variety of industrial applications.
- High Precision: State-of-the-art manufacturing processes, including high-accuracy roll sets and advanced beam processing lines, ensure precision in every product. This guarantees exact specifications, resulting in superior structural integrity and performance.
- Durability and Load-Bearing Capacity: Our products are engineered to deliver exceptional load-bearing performance, even under extreme environmental conditions. The use of robust materials and advanced designs ensures structural stability for years to come.
Our mounting structures for tracking systems seamlessly blend innovation, durability, and efficiency. These structures are easy to install and offer high reliability in terms of installation in harsh environments. Each system undergoes rigorous testing and quality-checking measures to ensure that they meet the highest quality standards. Let’s explore some key features of our tracking system mounting structure to know what makes Utkarsh India the best solar structure manufacturer in India:
- Weather Resistance: Designed to endure harsh weather conditions like heavy rain, strong winds, and extreme temperatures, these mounting structures ensure reliable performance year-round. This resilience protects solar panels, enabling consistent energy generation in diverse climates.
- Customisable Solutions: The modular and versatile design enables customisation to meet specific project needs. These structures can be adjusted for different dimensions, tracker system types, and panel layouts, providing flexibility for varied solar installations.
- Ease of Installation: With pre-engineered components and simplified assembly processes, these structures allow quick and hassle-free installation. The time-saving design reduces labour costs and ensures faster project completion.
- Durable and Sturdy Design: Constructed with high-grade steel materials such as GR 40 to GR 65, the mounting structures provide exceptional strength and reliability. This durability ensures long-term performance under heavy loads and challenging conditions.
- Optimised Energy Output: By allowing precise alignment and tracking of solar panels, these structures maximise sunlight absorption. The design enhances the system’s energy efficiency, increasing overall power generation.
- Low Maintenance Requirements: Engineered for durability and robustness, the structures require minimal upkeep over their lifespan. Their reliable performance and minimal wear reduce operational costs, making them a cost-effective solution.
Offering unparalleled durability, efficiency, and integration, our solar mounting structure for tracking systems is a preferred choice for critical solar projects worldwide. Trusted in several energy generation applications, these structures offer exceptional performance and long-term reliability. Let’s explore more advantages of our tracking system mounting structures:
- Enhanced Energy Yield: The design ensures optimal solar panel alignment throughout the day, maximising sunlight capture and energy generation.
- Quick Installation: Pre-engineered components and user-friendly assembly reduce installation time and labour costs.
- Customisable for Project Needs: Modular structures allow flexibility in adapting to diverse tracker configurations and site conditions.
- High Structural Durability: Built with premium-grade materials, these structures provide long-lasting stability and support under heavy loads.
- Resistance to Extreme Weather: Engineered to withstand harsh environmental conditions, including high wind loads and temperature fluctuations.
- Lightweight yet Strong Design: Innovative construction ensures easy handling during installation without compromising structural integrity.
- Cost-Effective Solution: Reduced maintenance requirements and a long lifespan make these structures an economical choice for solar projects.
- Compatible with Multiple Panel Types: Designed to support various solar module sizes and designs, ensuring versatility across installations.
As a reliable solar structure manufacturer in India, Utkarsh India offers high-end cold-formed and hot-rolled posts for 1P and 2P tracking systems as per the specifications required for solar tracked OEMs. Each of our product outputs adheres to the highest quality standards based on both national and international market norms, making them an ideal choice for solar panel projects in challenging environments. To discover how the best tracking system mounting structures are efficient in fulfilling demanding solar panel projects, plunge into their technical details:
- Material Options: Utkarsh India offers an extensive range of material grades, including GR 40 to GR 65, ensuring strength and durability for diverse applications. These materials are sourced from trusted prime steel suppliers like SAIL, RINL, and JSW, guaranteeing consistent quality.
- Corrosion Resistance: Products are manufactured using advanced hot-dip galvanisation techniques to provide superior protection against rust and environmental wear. This ensures longevity, especially in harsh climates, making them ideal for long-term use in solar mounting and other structural applications.
- Thickness Range: Utkarsh offers cold-formed and hot-rolled sections, including C-channels up to 4.5 mm thickness, catering to a wide range of load-bearing requirements. This variety enables customisation for diverse structural and solar tracker needs.
- Flexible Configurations: The modular designs of our beam and post systems allow for easy customisation to suit varying project dimensions and layouts. From single-layer to complex multi-layer installations, Utkarsh ensures compatibility with unique structural requirements.
- International Standards: All products are designed and tested to comply with rigorous international standards such as ISO 2062, ASTM, EN, and GB. This commitment ensures global acceptance and reliability in a variety of industrial applications.
- High Precision: State-of-the-art manufacturing processes, including high-accuracy roll sets and advanced beam processing lines, ensure precision in every product. This guarantees exact specifications, resulting in superior structural integrity and performance.
- Durability and Load-Bearing Capacity: Our products are engineered to deliver exceptional load-bearing performance, even under extreme environmental conditions. The use of robust materials and advanced designs ensures structural stability for years to come.
Our mounting structures for tracking systems seamlessly blend innovation, durability, and efficiency. These structures are easy to install and offer high reliability in terms of installation in harsh environments. Each system undergoes rigorous testing and quality-checking measures to ensure that they meet the highest quality standards. Let’s explore some key features of our tracking system mounting structure to know what makes Utkarsh India the best solar structure manufacturer in India:
- Weather Resistance: Designed to endure harsh weather conditions like heavy rain, strong winds, and extreme temperatures, these mounting structures ensure reliable performance year-round. This resilience protects solar panels, enabling consistent energy generation in diverse climates.
- Customisable Solutions: The modular and versatile design enables customisation to meet specific project needs. These structures can be adjusted for different dimensions, tracker system types, and panel layouts, providing flexibility for varied solar installations.
- Ease of Installation: With pre-engineered components and simplified assembly processes, these structures allow quick and hassle-free installation. The time-saving design reduces labour costs and ensures faster project completion.
- Durable and Sturdy Design: Constructed with high-grade steel materials such as GR 40 to GR 65, the mounting structures provide exceptional strength and reliability. This durability ensures long-term performance under heavy loads and challenging conditions.
- Optimised Energy Output: By allowing precise alignment and tracking of solar panels, these structures maximise sunlight absorption. The design enhances the system’s energy efficiency, increasing overall power generation.
- Low Maintenance Requirements: Engineered for durability and robustness, the structures require minimal upkeep over their lifespan. Their reliable performance and minimal wear reduce operational costs, making them a cost-effective solution.
Offering unparalleled durability, efficiency, and integration, our solar mounting structure for tracking systems is a preferred choice for critical solar projects worldwide. Trusted in several energy generation applications, these structures offer exceptional performance and long-term reliability. Let’s explore more advantages of our tracking system mounting structures:
- Enhanced Energy Yield: The design ensures optimal solar panel alignment throughout the day, maximising sunlight capture and energy generation.
- Quick Installation: Pre-engineered components and user-friendly assembly reduce installation time and labour costs.
- Customisable for Project Needs: Modular structures allow flexibility in adapting to diverse tracker configurations and site conditions.
- High Structural Durability: Built with premium-grade materials, these structures provide long-lasting stability and support under heavy loads.
- Resistance to Extreme Weather: Engineered to withstand harsh environmental conditions, including high wind loads and temperature fluctuations.
- Lightweight yet Strong Design: Innovative construction ensures easy handling during installation without compromising structural integrity.
- Cost-Effective Solution: Reduced maintenance requirements and a long lifespan make these structures an economical choice for solar projects.
- Compatible with Multiple Panel Types: Designed to support various solar module sizes and designs, ensuring versatility across installations.
Application Areas
Confirming the highest industry standards, our tracking system mounting structures are a preferred choice for residential, commercial, and industrial solar applications across various fields and environments, promoting sustainability and the use of renewable energy.
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Residential Complexes
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Commercial Buildings
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Industrial Facilities
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Educational Institutions
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Healthcare Centres
Our Projects
Tracking system mounting structures manufactured by Utkarsh India have been successfully deployed across various projects, exhibiting our expertise in highly reliable solutions for solar projects. From commercial to industrial applications, even in residential projects, our seamless designs have excelled in the growing demands of renewable energy projects across the globe.
Muft Bijli Yojana Implementation
As part of the Muft Bijli Yojana, Utkarsh India offers high-quality solar structures that are ideal to meet every kind of need during solar installation. Our tracking mounting structures are designed to support 1P and 2P tracker systems, seamlessly fulfilling the requirements of solar tracker OEMs. By providing the best cold-formed and hot-formed posts for tracking systems for the Muft Bijli Yojana, we are proud to support the Government’s initiative to support energy generation in the most remote areas of our country.
PM-KUSUM Scheme Solutions
Utkarsh India plays a pivotal role in supporting the PM-KUSUM scheme by providing premium Solar Module Mounting Structures (MMS) tailored to the needs of farmers. From the initial design and prototype phase to mass production and deployment, we ensure that our solutions are delivered efficiently and on time. Our involvement helps improve energy security for farmers, empowering them to generate their own solar power, reduce dependence on grid electricity, and enhance sustainability in rural areas.
Market Growth
The global solar mounting systems market was valued at USD 11.35 billion in 2022 and is projected to grow at a CAGR of 9.81%, reaching USD 23.97 billion by 2030. This impressive growth is driven by the increasing global shift towards renewable energy and efforts to reduce carbon emissions. Additionally, government policies, incentives, and subsidies have made solar energy solutions more financially attractive, further accelerating the expansion of the market.
In India, the solar panel mounting structure industry was valued at USD 167.9 million in 2018 and is expected to grow to USD 249.0 million by 2023, with a year-on-year growth rate of 10.6%. The market is forecasted to expand at a CAGR of 11.3% between 2023 and 2033, reaching a remarkable USD 727.3 million by 2033. This rapid growth is driven by India's ambitious renewable energy targets and increasing investments in solar infrastructure.
Globally, the solar PV mounting systems market reached USD 13,368.31 million in 2022 and is expected to grow at a CAGR of 7.60%, reaching USD 24,026.70 million by 2030. The growing adoption of solar power plants across different nations underscores the rising demand for high-quality mounting systems. Innovations in tracking materials and advanced system designs continue to improve solar project efficiency, reduce costs, and enhance overall performance.
India's solar market is set for significant expansion, with a national target of achieving over 200 GW of solar capacity by 2030. High-quality, efficient mounting structures will play a critical role in meeting these ambitious targets. These systems not only optimise the performance of solar panels but also help reduce maintenance costs, making them a vital part of India's renewable energy transformation.
Related Products
Explore our diverse range of other solar mounting solutions for every need.
Manufacturing Process
Being among the top manufacturers and suppliers of solar mounting structures, we employ the most advanced machinery and procedures to produce high-quality tracking system mounting structures. Through a streamlined process that involves rigorous quality checking at every stage, we ensure that each of our products delivers superior performance and durability even in the hardest of conditions.
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Technical Document Review
A meticulous review of technical data sheets and specifications is conducted to ensure all client requirements are met before initiating production.
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Raw Material Inspection
All raw materials undergo rigorous inspection to verify their quality, durability, and compliance with required standards for performance.
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Mechanical & Chemical Testing
Raw materials are subjected to detailed mechanical and chemical tests to confirm their strength, composition, and suitability for manufacturing.
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Slitting Process
Mother coils are precisely cut into narrow strips of specific widths, preparing them for forming and assembly while maintaining dimensional accuracy.
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Rolling Process
Steel coils are fed into rolling mills, where they are shaped into precise profiles to meet production specifications.
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Punching
Components are punched according to approved design drawings, ensuring uniformity and consistency in the final product.
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Galvanisation Process
- Pickling in Caustic Soda : Materials are immersed in a caustic soda solution to remove impurities, grease, and surface scale.
- Rinsing in Water House : A thorough rinsing process eliminates any residual caustic soda, preparing materials for the next stage.
- Pre-Fluxing : A flux solution is applied to the surface, enhancing the zinc coating adhesion during galvanization.
- Drying in Hot Chamber : Materials are dried at high temperatures to remove any moisture before the galvanization process begins.
- Hot Dip Galvanisation : Materials are submerged in a molten zinc bath, ensuring a uniform protective coating against corrosion.
- Quenching in White Water : The galvanized materials are cooled in white water to solidify the zinc coating for enhanced durability.
- DI-Chromate Water Cooling : Further cooling in a DI-chromate water bath improves corrosion resistance and ensures a smooth surface finish.
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Finishing & Quality Checks
Each product undergoes dimensional verification, visual inspection, and structural integrity testing to ensure compliance with quality standards.
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Packing
Products are securely packed, labeled, and documented to ensure safe transportation and easy identification.
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Dispatch
Finalised goods are handed over to logistics providers, ensuring smooth shipment, tracking, and timely delivery to clients.
Quality Policies
Utkarsh India guarantees unparalleled quality in its tracking system mounting structures, prioritising reliability, durability, and peak performance. Our solutions undergo stringent testing to ensure they deliver exceptional results in all environmental conditions, making us a trusted partner for renewable energy projects. We focus on excellence, sustainability, and customer satisfaction with every product we deliver.
FAQs
Tracking system mounting structures are frameworks designed to support solar panels that move in response to the sun's position, optimizing solar energy absorption. They are used in solar power plants to increase efficiency by adjusting the angle of panels throughout the day.
These structures use motors and sensors to track the sun's movement across the sky, adjusting the angle of solar panels accordingly. This helps increase energy generation by ensuring that the panels are always positioned at the optimal angle to capture sunlight.
The key benefits include increased energy production, better performance during cloudy weather, and reduced land area requirements compared to fixed mounting systems. Tracking systems can improve solar efficiency by up to 25%.
Yes, tracking systems can be used with various types of solar panels, including monocrystalline, polycrystalline, and thin-film panels. However, compatibility should be checked with specific panel designs for optimal performance.
Yes, tracking system mounting structures are generally more expensive than fixed roof systems due to their additional components like motors, sensors, and movement mechanisms. However, the increased energy production can offset the higher initial cost in the long run.
Tracking systems require regular maintenance, including cleaning, lubrication, and inspections of the mechanical and electrical components to ensure smooth operation. However, they are designed for long-term reliability with minimal maintenance needs.
Yes, tracking system mounting structures can be installed in residential areas, but they are more commonly used in large-scale commercial and industrial installations due to their size and cost. In residential setups, they may be used for larger homes with significant energy needs.
Tracking systems help maximize the efficiency of solar panels within a given land area, reducing the need for additional space. This is particularly advantageous for large-scale solar plants in areas with limited land.
Yes, tracking systems are designed to withstand various weather conditions, including high winds, heavy rain, and extreme temperatures. The materials used in these structures are often corrosion-resistant to ensure long-lasting durability.
Tracking system mounting structures are typically made from high-grade materials such as steel, aluminium, and galvanized steel. These materials provide strength, durability, and resistance to corrosion and wear.
The lifespan of a tracking system mounting structure typically ranges from 25 to 30 years, depending on the quality of materials used and the environmental conditions of the installation site.
Tracking systems can increase the efficiency of solar power generation by 20-30% compared to fixed roof systems. This is because they follow the sun, optimizing the angle of the solar panels throughout the day.
Yes, tracking system mounting structures can be installed in remote locations. However, installation may require specialized equipment and additional logistical support, especially in areas with challenging terrain or limited access to resources.
Tracking systems can be used in various climates, but certain extreme weather conditions like heavy snow or extremely high winds may require additional structural reinforcement or specialized designs to ensure safety and performance.
Tracking systems increase solar panel efficiency by ensuring that panels capture the maximum possible sunlight throughout the day. This can lead to higher energy output, which results in greater savings on energy bills over time.
Why Choose Utkarsh India
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Utkarsh offers a wide variety of products, all available under one roof, ensuring comprehensive solutions tailored to your specific needs.
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Choose from bare, zinc-coated, or other surface coatings for our products, catering to your preferences and ensuring durability and performance.
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We provide pipes with fin removed, meeting specialised requirements for various applications while maintaining high quality and reliability.
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Our pipes are pressure tested up to 100 kgf/cm², guaranteeing strength and safety for demanding applications and rigorous conditions.
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Utilising only ISI marked raw materials from trusted sources like SAIL, TATA, and HZL ensures top-notch quality and adherence to industry standards.
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Equipped with state-of-the-art technology and qualified personnel, Utkarsh ensures superior manufacturing processes and product excellence.
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Our well-equipped laboratories conduct mechanical, chemical, and metrological tests, adhering to national and international standards to ensure product reliability.
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We offer customised lengths and end conditions to meet specific project requirements, providing flexibility and precision for diverse applications.
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Utkarsh’s production flexibility accommodates varying schedules, meeting national and international standards for timely and efficient delivery.
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Crowned with ISO 9001:2008, ISO 14001, and OHSAS 18001 certifications, Utkarsh demonstrates its commitment to quality, environmental management, and occupational health.
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Regardless of service, grade, or standard, Utkarsh provides the best solutions tailored to customer needs, ensuring satisfaction and superior performance.