Fixed Roof Mounting structure
Fixed Roof Mounting Structures are a vital component of solar photovoltaic (PV) systems, designed specifically to support solar panels on rooftops. These structures provide a sturdy, immovable base for solar panels, ensuring optimal exposure to sunlight for maximum energy generation. Whether for residential, commercial, or industrial rooftops, fixed roof mounting systems are essential for the seamless integration of solar power in urban and rural environments.
The ideal fixed roof mounting structure must combine durability, flexibility, and ease of installation. It should be engineered to withstand harsh weather conditions such as heavy rain, wind loads, and extreme temperatures while maintaining its integrity and performance. Lightweight design, robust material quality, and corrosion resistance are key attributes to ensure long-term efficiency and minimal maintenance.
Another critical feature of a superior fixed roof system is its modularity. These systems must allow for easy customisation to fit varying rooftop dimensions and layouts. Additionally, compatibility with different solar module types and inclination angles is essential for achieving optimal sunlight absorption and energy output.
At Utkarsh India, we bring precision and reliability to fixed roof mounting structures through advanced manufacturing processes and high-grade materials. Our products are engineered for superior load-bearing capacity, ensuring exceptional performance in diverse environmental conditions. The use of hot-dip galvanised (HDG) steel guarantees excellent corrosion resistance, extending the lifespan of the structures.
We take pride in our in-house design and fabrication capabilities, enabling us to offer customisable solutions tailored to specific project requirements. From single-layer installations to more complex multi-layer configurations, Utkarsh ensures that every structure is built to meet international standards, including ISO 1461:2009 and CE certifications.
When you choose Utkarsh India, you’re choosing a trusted partner in renewable energy. Our fixed roof mounting structures are meticulously tested for quality, ensuring ease of assembly, stability, and long-term value. With a commitment to innovation and sustainability, we empower businesses and households to harness solar power with confidence.
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36000
C/Z STRUCTURE PRODUCTION CAPACITY / HAT STRUCTURE PRODUCTION CAPACITY
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36000
Hot Rolling Mill Annual Capacity
Product Specification
As a trusted manufacturer and supplier of fixed roof mounting structures, Utkarsh India ensures superior quality and precision-engineered designs. Our advanced technical specifications cater to diverse project needs, offering durable, corrosion-resistant, and customisable solutions for seamless solar panel integration on rooftops.
- Material Options: Manufactured using premium-grade Black HRC, ZM, and Pre-Galvanized steel with yield strength ranging from 250-550 MPa, ensuring durability, high load capacity, and enhanced performance in challenging environments.
- Corrosion Resistance: Hot-Dip Galvanised (HDG) coating compliant with ISO 1461:2009 standards offers robust corrosion resistance, extending product lifespan even in regions with high humidity or adverse weather conditions.
- Thickness Range: Available thickness ranges from 1.4 mm to 4.5 mm for C/Z sections and 0.7 mm to 3.0 mm for HAT sections, providing versatile options for varying project requirements.
- Flexible Configurations: Customisable to accommodate different rooftop layouts, module sizes, and tilt angles, ensuring maximum solar radiation absorption and compatibility with diverse solar panel systems.
- International Standards: Complies with ISO 9001:2015, ISO 14001:2015, CE, and AWS D1.1 standards, guaranteeing high structural integrity, reliable performance, and adherence to global quality benchmarks.
- High Precision: Engineered with advanced roll-forming and CNC machining technology for consistent dimensions, ensuring easy assembly, stability, and seamless installation on any rooftop structure.
Our Fixed Roof Mounting Structures combine innovation, durability, and efficiency. These systems ensure seamless installation, enhanced energy output, and resilience to diverse environmental conditions, making them a reliable choice for rooftop solar applications and underlining our position as a trusted supplier of fixed roof mounting structures.
- Lightweight Design: Crafted for easy handling and quick installation, the lightweight yet robust structures minimize rooftop load while maintaining excellent structural integrity and stability.
- Weather Resistance: Engineered to endure extreme weather conditions, including heavy winds, rainfall, and temperature fluctuations, ensuring uninterrupted performance and long-term reliability.
- Customisable Solutions: Adaptable to varying rooftop dimensions, module orientations, and tilt requirements, offering flexibility to meet specific project needs across residential, commercial, and industrial sectors.
- Efficient Assembly: Pre-fabricated components with streamlined designs enable fast and hassle-free assembly on-site, reducing installation time and associated labor costs.
- Eco-Friendly Practices: Manufactured with sustainable materials and processes, contributing to environmental conservation while supporting green energy initiatives in urban and rural settings.
- Enhanced Compatibility: Supports diverse solar module types and configurations, ensuring seamless integration with advanced photovoltaic technologies for maximum energy output.
Our fixed roof mounting structures offer unparalleled advantages, including durability, efficiency, and seamless integration. These solutions, crafted by a trusted manufacturer, deliver exceptional performance, energy optimization, and long-term reliability for diverse rooftop solar applications.
- Optimised Energy Yield: Fixed tilt structures ensure maximum solar radiation absorption, boosting energy output and overall system efficiency for both residential and commercial rooftops.
- Low Maintenance: Engineered for long-term reliability, these systems require minimal upkeep, reducing operational costs and ensuring uninterrupted performance over the lifespan of the solar panels.
- Cost-Effective Solutions: Designed with advanced manufacturing techniques, these structures provide high-quality performance at a competitive price, ensuring value for both small-scale and large-scale projects.
- Space Utilisation: Maximises rooftop space with modular designs, enabling efficient placement of solar panels even on rooftops with limited or irregular layouts.
- Streamlined Logistics: Pre-fabricated components and efficient packaging simplify transportation and reduce logistics costs, making these structures suitable for rapid deployment in various locations.
- Safety Compliance: Meets stringent safety and structural standards, ensuring secure installations that prevent damage to panels or rooftops during extreme weather events.
- Scalable for Projects: Flexible designs make them ideal for both small-scale residential setups and large-scale industrial or commercial installations, with seamless scalability.
- Sustainable Manufacturing: Produced using eco-friendly materials and energy-efficient processes, contributing to a reduced carbon footprint and supporting global sustainability goals.
As a trusted manufacturer and supplier of fixed roof mounting structures, Utkarsh India ensures superior quality and precision-engineered designs. Our advanced technical specifications cater to diverse project needs, offering durable, corrosion-resistant, and customisable solutions for seamless solar panel integration on rooftops.
- Material Options: Manufactured using premium-grade Black HRC, ZM, and Pre-Galvanized steel with yield strength ranging from 250-550 MPa, ensuring durability, high load capacity, and enhanced performance in challenging environments.
- Corrosion Resistance: Hot-Dip Galvanised (HDG) coating compliant with ISO 1461:2009 standards offers robust corrosion resistance, extending product lifespan even in regions with high humidity or adverse weather conditions.
- Thickness Range: Available thickness ranges from 1.4 mm to 4.5 mm for C/Z sections and 0.7 mm to 3.0 mm for HAT sections, providing versatile options for varying project requirements.
- Flexible Configurations: Customisable to accommodate different rooftop layouts, module sizes, and tilt angles, ensuring maximum solar radiation absorption and compatibility with diverse solar panel systems.
- International Standards: Complies with ISO 9001:2015, ISO 14001:2015, CE, and AWS D1.1 standards, guaranteeing high structural integrity, reliable performance, and adherence to global quality benchmarks.
- High Precision: Engineered with advanced roll-forming and CNC machining technology for consistent dimensions, ensuring easy assembly, stability, and seamless installation on any rooftop structure.
Our Fixed Roof Mounting Structures combine innovation, durability, and efficiency. These systems ensure seamless installation, enhanced energy output, and resilience to diverse environmental conditions, making them a reliable choice for rooftop solar applications and underlining our position as a trusted supplier of fixed roof mounting structures.
- Lightweight Design: Crafted for easy handling and quick installation, the lightweight yet robust structures minimize rooftop load while maintaining excellent structural integrity and stability.
- Weather Resistance: Engineered to endure extreme weather conditions, including heavy winds, rainfall, and temperature fluctuations, ensuring uninterrupted performance and long-term reliability.
- Customisable Solutions: Adaptable to varying rooftop dimensions, module orientations, and tilt requirements, offering flexibility to meet specific project needs across residential, commercial, and industrial sectors.
- Efficient Assembly: Pre-fabricated components with streamlined designs enable fast and hassle-free assembly on-site, reducing installation time and associated labor costs.
- Eco-Friendly Practices: Manufactured with sustainable materials and processes, contributing to environmental conservation while supporting green energy initiatives in urban and rural settings.
- Enhanced Compatibility: Supports diverse solar module types and configurations, ensuring seamless integration with advanced photovoltaic technologies for maximum energy output.
Our fixed roof mounting structures offer unparalleled advantages, including durability, efficiency, and seamless integration. These solutions, crafted by a trusted manufacturer, deliver exceptional performance, energy optimization, and long-term reliability for diverse rooftop solar applications.
- Optimised Energy Yield: Fixed tilt structures ensure maximum solar radiation absorption, boosting energy output and overall system efficiency for both residential and commercial rooftops.
- Low Maintenance: Engineered for long-term reliability, these systems require minimal upkeep, reducing operational costs and ensuring uninterrupted performance over the lifespan of the solar panels.
- Cost-Effective Solutions: Designed with advanced manufacturing techniques, these structures provide high-quality performance at a competitive price, ensuring value for both small-scale and large-scale projects.
- Space Utilisation: Maximises rooftop space with modular designs, enabling efficient placement of solar panels even on rooftops with limited or irregular layouts.
- Streamlined Logistics: Pre-fabricated components and efficient packaging simplify transportation and reduce logistics costs, making these structures suitable for rapid deployment in various locations.
- Safety Compliance: Meets stringent safety and structural standards, ensuring secure installations that prevent damage to panels or rooftops during extreme weather events.
- Scalable for Projects: Flexible designs make them ideal for both small-scale residential setups and large-scale industrial or commercial installations, with seamless scalability.
- Sustainable Manufacturing: Produced using eco-friendly materials and energy-efficient processes, contributing to a reduced carbon footprint and supporting global sustainability goals.
Application Areas
We manufacture fixed roof mounting structures that are ideal for residential, commercial, and industrial rooftops, supporting solar installations across housing societies, factories, warehouses, hospitals, schools, and community centers for sustainable energy solutions.
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Residential Complexes
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Commercial Buildings
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Industrial Facilities
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Educational Institutions
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Healthcare Centers
Our Projects
Our fixed roof mounting structures have been successfully deployed across diverse projects, showcasing our expertise in delivering reliable, high-performance solutions. From residential setups to large-scale industrial applications, our innovative designs have supported sustainable energy initiatives and exceeded client expectations globally.
Muft Bijli Yojana Implementation
For the Muft Bijli Yojana, Utkarsh India provides robust ballast structures for rooftop solar installations. Our solutions ensure secure, stable panel placement without roof penetration, optimising energy generation.
PM-KUSUM Scheme Solutions
Utkarsh India supports the PM-KUSUM scheme with high-quality Solar MMS. We engage from prototype to mass production, ensuring timely, efficient implementation for enhancing energy security and sustainability for farmers.
Market Growth
The global solar mounting systems market was valued at USD 11.35 Billion in 2022 and is expected to grow at a CAGR of 9.81% to reach USD 23.97 Billion by 2030. This robust growth is driven by the rising global focus on renewable energy adoption and carbon emission reduction. Favourable government policies, incentives, and subsidies have made solar energy solutions more financially viable, further accelerating the market's expansion.
In India, the solar panel mounting structure industry was valued at USD 167.9 million in 2018 and is estimated to grow to USD 249.0 million by 2023, showcasing a year-on-year growth rate of 10.6%. The market is projected to expand at a CAGR of 11.3% between 2023 and 2033, reaching a staggering USD 727.3 million by the end of 2033. This rapid growth is fueled by India's aggressive renewable energy targets and increasing investments in solar infrastructure.
Globally, the solar PV mounting systems market reached USD 13,368.31 Million in 2022 and is expected to grow at a CAGR of 7.60% to hit USD 24,026.70 Million by 2030. The growing adoption of solar power plants across various nations highlights the rising need for high-quality mounting systems. Innovations in tracking materials and advanced system designs further enhance solar project efficiency and cost-effectiveness.
India's solar market is poised for exponential growth, with a national target of achieving over 200 GW of solar capacity by 2030. High-quality, efficient mounting structures are critical in meeting these ambitious goals. These systems not only optimise solar panel performance but also minimise maintenance costs, making them a cornerstone of India's renewable energy revolution.
Related Products
Explore our diverse range of other solar mounting solutions for every need.
Manufacturing Process
As India’s trusted fixed roof mounting structure supplier, we employ advanced manufacturing techniques to ensure precision, durability, and efficiency. Our streamlined processes deliver high-quality solutions tailored to meet diverse rooftop solar installation requirements with superior performance and reliability.
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Technical Document Review
A meticulous review of technical data sheets and specifications is conducted to ensure all client requirements are met before initiating production.
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Raw Material Inspection
All raw materials undergo rigorous inspection to verify their quality, durability, and compliance with required standards for performance.
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Mechanical & Chemical Testing
Raw materials are subjected to detailed mechanical and chemical tests to confirm their strength, composition, and suitability for manufacturing.
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Slitting Process
Mother coils are precisely cut into narrow strips of specific widths, preparing them for forming and assembly while maintaining dimensional accuracy.
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Rolling Process
Steel coils are fed into rolling mills, where they are shaped into precise profiles to meet production specifications.
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Punching
Components are punched according to approved design drawings, ensuring uniformity and consistency in the final product.
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Galvanisation Process
- Pickling in Caustic Soda : Materials are immersed in a caustic soda solution to remove impurities, grease, and surface scale.
- Rinsing in Water House : A thorough rinsing process eliminates any residual caustic soda, preparing materials for the next stage.
- Pre-Fluxing : A flux solution is applied to the surface, enhancing the zinc coating adhesion during galvanization.
- Drying in Hot Chamber : Materials are dried at high temperatures to remove any moisture before the galvanization process begins.
- Hot Dip Galvanisation : Materials are submerged in a molten zinc bath, ensuring a uniform protective coating against corrosion.
- Quenching in White Water : The galvanized materials are cooled in white water to solidify the zinc coating for enhanced durability.
- DI-Chromate Water Cooling : Further cooling in a DI-chromate water bath improves corrosion resistance and ensures a smooth surface finish.
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Finishing & Quality Checks
Each product undergoes dimensional verification, visual inspection, and structural integrity testing to ensure compliance with quality standards.
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Packing
Products are securely packed, labeled, and documented to ensure safe transportation and easy identification.
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Dispatch
Finalised goods are handed over to logistics providers, ensuring smooth shipment, tracking, and timely delivery to clients.
Quality Policies
Utkarsh India ensures unmatched quality through stringent policies and adherence to international standards. Our fixed roof mounting structures undergo rigorous testing, ensuring reliability, durability, and superior performance. As a trusted manufacturer, we prioritise excellence, sustainability, and customer satisfaction in every product delivered.
FAQs
A fixed roof mounting structure is a system designed to securely hold solar panels on rooftops, ensuring optimal sunlight exposure for efficient energy generation.
Our structures are made from high-grade Black HRC, ZM, and pre-galvanised steel, offering durability, corrosion resistance, and long-term performance.
Yes, our fixed roof mounting structures are engineered to endure heavy winds, rainfall, and temperature fluctuations, ensuring consistent performance in diverse climates.
We offer customisable solutions to fit various rooftop dimensions, module sizes, and tilt angles, ensuring compatibility with your specific project needs.
Yes, all our products meet ISO 9001:2015, ISO 14001:2015, CE, and AWS D1.1 standards, ensuring top-tier quality and reliability.
With superior materials and Hot-Dip Galvanised (HDG) coatings, our structures are designed for long-term durability and minimal maintenance.
Yes, our fixed roof mounting structures are ideal for residential, commercial, and industrial rooftops, offering efficient energy solutions for all sectors.
Our pre-fabricated components and streamlined designs ensure quick and hassle-free installation, reducing labor time and costs.
Our products are certified under ISO 1461:2009, ISO 9001:2015, ISO 14001:2015, and CE standards, ensuring reliability and compliance.
Yes, our mounting systems are compatible with various solar panel types and technologies, ensuring seamless integration.
While we primarily manufacture and supply the structures, we can also guide you with expert professional advice.
Our Fixed Roof Mounting Structures require minimal maintenance due to their robust design and corrosion-resistant materials, reducing long-term operational costs.
Our structures are designed with precise tilt angles and modular configurations to maximize sunlight absorption, ensuring efficient energy generation.
Yes, we provide tailored solutions to meet unique project requirements, including rooftop constraints, load capacities, and specific design needs.
These structures are widely used in residential complexes, commercial buildings, industrial facilities, educational institutions, and healthcare centers for sustainable energy solutions.
Why Choose Utkarsh India
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Utkarsh offers a wide variety of products, all available under one roof, ensuring comprehensive solutions tailored to your specific needs.
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Choose from bare, zinc-coated, or other surface coatings for our products, catering to your preferences and ensuring durability and performance.
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We provide pipes with fin removed, meeting specialised requirements for various applications while maintaining high quality and reliability.
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Our pipes are pressure tested up to 100 kgf/cm², guaranteeing strength and safety for demanding applications and rigorous conditions.
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Utilising only ISI marked raw materials from trusted sources like SAIL, TATA, and HZL ensures top-notch quality and adherence to industry standards.
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Equipped with state-of-the-art technology and qualified personnel, Utkarsh ensures superior manufacturing processes and product excellence.
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Our well-equipped laboratories conduct mechanical, chemical, and metrological tests, adhering to national and international standards to ensure product reliability.
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We offer customised lengths and end conditions to meet specific project requirements, providing flexibility and precision for diverse applications.
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Utkarsh’s production flexibility accommodates varying schedules, meeting national and international standards for timely and efficient delivery.
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Crowned with ISO 9001:2008, ISO 14001, and OHSAS 18001 certifications, Utkarsh demonstrates its commitment to quality, environmental management, and occupational health.
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Regardless of service, grade, or standard, Utkarsh provides the best solutions tailored to customer needs, ensuring satisfaction and superior performance.