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High Mast Lighting & Monopoles
High mast lighting systems are designed to provide high-intensity illumination over large areas. These tall, durable poles are equipped with multiple lights to ensure broad coverage and are often used in places like highways, sports stadiums, and industrial yards. The primary goal of high mast lighting is to enhance safety and visibility during nighttime or low-light conditions. Essential features include strong structural integrity, resistance to weather elements, and effective light distribution to minimise shadows and dark spots.
Monopoles, on the other hand, are single, vertical columns used to support antennas, lighting fixtures, and other equipment. They are common in telecommunications and security applications. Monopoles are valued for their sleek design and ability to support multiple attachments while maintaining a minimal footprint. Key features of monopoles include high load-bearing capacity, durability, and ease of installation. These poles are crucial for optimising signal coverage and providing reliable lighting solutions in both urban and rural settings.
At Utkarsh India, we stand out as a leading high mast lighting pole manufacturer in India and a trusted monopole supplier in India, approved by Government departments, PSUs and Corporates. Our extensive range of products includes high mast lighting structures and versatile monopoles, all engineered to deliver exceptional performance and durability. Whether you need robust lighting solutions for large areas or sturdy supports for telecommunications, our products are designed to meet your specific needs. The standard design life of the mast is 25 years. Designs for a longer life are available on demand.
Our high mast lighting poles are ideal for illuminating expansive spaces such as highways, stadiums, and industrial facilities. Engineered to offer superior brightness and coverage, these structures are built to withstand harsh weather conditions while ensuring efficient and reliable lighting. At Utkarsh India, we are committed to providing high-quality solutions that enhance visibility and safety in large-scale applications.
In addition to our high mast lighting solutions, we specialise in manufacturing monopoles for various uses, including telecommunications and security lighting. Our monopoles are designed with a focus on strength and stability, making them an excellent choice for supporting antennas, cameras, and lighting systems. We ensure that each monopole is constructed to meet rigorous industry standards for durability and performance.
Choosing Utkarsh India means opting for products that combine quality with innovation. Our high mast lighting structures and monopoles are crafted to deliver outstanding results across diverse applications. Explore our range of products to find the perfect solution for your project needs and experience the reliability and excellence that Utkarsh India offers.
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300000
Annual Production Capacity
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10,000
Annual Production Capacity
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300
Max Wind Speed Withstanding Capacity
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50000
Lighting Mast Installations
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1000000
Lighting Pole Installations
Check out the detailed technical specifications of our high mast lighting structures and monopoles. Our products are designed to meet industry standards, ensuring durability, efficiency, and optimal performance for various applications.
- Product Details:
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Structural Design
Technical Report No. 7 of ILE UK / PLG - 07 of ILP - Design & Construction of Mast
BS EN 1993 - 1 - 9.2005 Fatigue
IS 875 Part - 3 - 2015 Wind Loading
IS 1893 Seismic
EN 40 -
Raw Material Inspection
BS EN 10025:1993 High Tensile Steel Plate grade S355
IS 2062: 2011 / BS EN 10025 - 2:2019 Mild Steel Plate
IS 1367: 2002 Foundation Bolt
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Manufacturing Process
BS EN 1011 - 1 Submerge Ark Welding
BS EN 1011 - 1 Submerge Ark Welding -
Accessories for High Mast
IS 9507 / BS 3701 Winch
IS 3459 / 2266 Stainless Steel Wire Rope
IS 9968 Part - 1 Elastomeric Insulated Trailing Cable
IS 694 PVC Insulated, PVC Sheathed Flexible Cable
IS 1554 Part - 1 LT PVC Insulated Power and Control Cable
IS 7098 LT XLPE Insulated Power and Control Cable
IS 325 / IS 12615 LT Motor
IS 13947 Electric Panel
IS 456 / IS 2911 Foundation
ICAO Guideline
- Structural Integrity High mast lighting poles and monopoles are engineered for maximum structural integrity, with robust steel construction ensuring long-lasting performance and stability in diverse weather conditions.
- Height Variability Our high mast lighting structures offer flexible height options, ranging from 10 to 50 metres, to suit various lighting needs and application areas, from sports arenas to large public spaces.
- Load Capacity Designed to support a significant load capacity, our poles accommodate high-intensity lighting fixtures and equipment, providing reliable illumination and safety in commercial and industrial settings.
- Corrosion Resistance Featuring advanced corrosion resistance, our monopoles and high mast lighting structures are coated with durable finishes to withstand environmental challenges and maintain their appearance and functionality over time.
- Design Flexibility Our products offer design flexibility, allowing customization to meet specific project requirements, including lighting configurations, pole heights, and mounting options for a tailored solution.
- Safety Standards Built to adhere to stringent safety standards, our high mast lighting and monopoles ensure secure installations and minimise risks, providing safe and effective lighting solutions for all applications.
- Easy Maintenance Engineered for easy maintenance, our structures are designed for straightforward access and servicing, reducing downtime and ensuring ongoing optimal performance and reliability in all operational conditions
Explore the key features of our high mast lighting and monopole solutions. As a leading high mast lighting pole manufacturer in India, we offer superior durability, versatility, and performance in every structure.
- Robust Construction Our high mast lighting structures and monopoles are designed for durability, with high-quality materials ensuring resilience against harsh weather conditions and heavy usage.
- Versatile Applications Ideal for a range of settings, from large stadiums to city streets, our high mast lighting systems and monopoles offer versatile solutions to meet diverse lighting needs.
- Enhanced Safety Features Equipped with safety mechanisms, our products ensure secure installation and operation, reducing the risk of accidents and maintaining high safety standards.
- Customisable Designs As a leading high mast lighting pole manufacturer in India, we provide customizable designs to suit specific project requirements, ensuring optimal performance and aesthetic integration.
- High Performance Our monopoles and high mast lighting structures deliver superior illumination and visibility, enhancing performance for large areas and ensuring effective lighting coverage.
- Cost-Efficient Solutions Designed for long-term use, our high mast lighting systems and monopoles offer cost-effective solutions by minimising maintenance needs and extending operational lifespans.
- Innovative Technology Incorporating the latest technology, our products provide advanced features like remote control options and energy-efficient lighting, reflecting our commitment to innovation and sustainability.
Know more about the significant advantages of our high mast lighting systems and monopoles. As a top monopole supplier in India, we offer unparalleled durability, efficiency, and versatility, ensuring superior performance for all your lighting and structural needs.
- Durability and Strength Our high mast lighting poles and monopoles are built to withstand extreme weather conditions, ensuring long-lasting performance and reliability in various environmental settings.
- Versatile Applications Ideal for large-scale outdoor lighting, our high mast lighting structures are perfect for stadiums, highways, and commercial spaces, providing broad and effective illumination.
- Efficient Design Engineered for optimal performance, our monopoles and high mast systems are designed to minimise energy consumption while maximising light distribution, enhancing both visibility and cost-effectiveness.
- Easy Installation Our high mast and monopole systems are designed for straightforward installation, reducing setup time and associated labour costs, and ensuring a hassle-free deployment process.
- Superior Materials Crafted from high-quality materials, our products guarantee durability and resilience. They are engineered to resist corrosion and other forms of wear, ensuring longevity and reduced maintenance.
- Compliance Assurance Our high mast lighting poles and monopoles adhere to industry standards and regulations, ensuring safety and compliance with local and international quality benchmarks.
Check out the detailed technical specifications of our high mast lighting structures and monopoles. Our products are designed to meet industry standards, ensuring durability, efficiency, and optimal performance for various applications.
- Product Details:
-
Structural Design
Technical Report No. 7 of ILE UK / PLG - 07 of ILP - Design & Construction of Mast
BS EN 1993 - 1 - 9.2005 Fatigue
IS 875 Part - 3 - 2015 Wind Loading
IS 1893 Seismic
EN 40 -
Raw Material Inspection
BS EN 10025:1993 High Tensile Steel Plate grade S355
IS 2062: 2011 / BS EN 10025 - 2:2019 Mild Steel Plate
IS 1367: 2002 Foundation Bolt
-
Manufacturing Process
BS EN 1011 - 1 Submerge Ark Welding
BS EN 1011 - 1 Submerge Ark Welding -
Accessories for High Mast
IS 9507 / BS 3701 Winch
IS 3459 / 2266 Stainless Steel Wire Rope
IS 9968 Part - 1 Elastomeric Insulated Trailing Cable
IS 694 PVC Insulated, PVC Sheathed Flexible Cable
IS 1554 Part - 1 LT PVC Insulated Power and Control Cable
IS 7098 LT XLPE Insulated Power and Control Cable
IS 325 / IS 12615 LT Motor
IS 13947 Electric Panel
IS 456 / IS 2911 Foundation
ICAO Guideline
- Structural Integrity High mast lighting poles and monopoles are engineered for maximum structural integrity, with robust steel construction ensuring long-lasting performance and stability in diverse weather conditions.
- Height Variability Our high mast lighting structures offer flexible height options, ranging from 10 to 50 metres, to suit various lighting needs and application areas, from sports arenas to large public spaces.
- Load Capacity Designed to support a significant load capacity, our poles accommodate high-intensity lighting fixtures and equipment, providing reliable illumination and safety in commercial and industrial settings.
- Corrosion Resistance Featuring advanced corrosion resistance, our monopoles and high mast lighting structures are coated with durable finishes to withstand environmental challenges and maintain their appearance and functionality over time.
- Design Flexibility Our products offer design flexibility, allowing customization to meet specific project requirements, including lighting configurations, pole heights, and mounting options for a tailored solution.
- Safety Standards Built to adhere to stringent safety standards, our high mast lighting and monopoles ensure secure installations and minimise risks, providing safe and effective lighting solutions for all applications.
- Easy Maintenance Engineered for easy maintenance, our structures are designed for straightforward access and servicing, reducing downtime and ensuring ongoing optimal performance and reliability in all operational conditions
Explore the key features of our high mast lighting and monopole solutions. As a leading high mast lighting pole manufacturer in India, we offer superior durability, versatility, and performance in every structure.
- Robust Construction Our high mast lighting structures and monopoles are designed for durability, with high-quality materials ensuring resilience against harsh weather conditions and heavy usage.
- Versatile Applications Ideal for a range of settings, from large stadiums to city streets, our high mast lighting systems and monopoles offer versatile solutions to meet diverse lighting needs.
- Enhanced Safety Features Equipped with safety mechanisms, our products ensure secure installation and operation, reducing the risk of accidents and maintaining high safety standards.
- Customisable Designs As a leading high mast lighting pole manufacturer in India, we provide customizable designs to suit specific project requirements, ensuring optimal performance and aesthetic integration.
- High Performance Our monopoles and high mast lighting structures deliver superior illumination and visibility, enhancing performance for large areas and ensuring effective lighting coverage.
- Cost-Efficient Solutions Designed for long-term use, our high mast lighting systems and monopoles offer cost-effective solutions by minimising maintenance needs and extending operational lifespans.
- Innovative Technology Incorporating the latest technology, our products provide advanced features like remote control options and energy-efficient lighting, reflecting our commitment to innovation and sustainability.
Know more about the significant advantages of our high mast lighting systems and monopoles. As a top monopole supplier in India, we offer unparalleled durability, efficiency, and versatility, ensuring superior performance for all your lighting and structural needs.
- Durability and Strength Our high mast lighting poles and monopoles are built to withstand extreme weather conditions, ensuring long-lasting performance and reliability in various environmental settings.
- Versatile Applications Ideal for large-scale outdoor lighting, our high mast lighting structures are perfect for stadiums, highways, and commercial spaces, providing broad and effective illumination.
- Efficient Design Engineered for optimal performance, our monopoles and high mast systems are designed to minimise energy consumption while maximising light distribution, enhancing both visibility and cost-effectiveness.
- Easy Installation Our high mast and monopole systems are designed for straightforward installation, reducing setup time and associated labour costs, and ensuring a hassle-free deployment process.
- Superior Materials Crafted from high-quality materials, our products guarantee durability and resilience. They are engineered to resist corrosion and other forms of wear, ensuring longevity and reduced maintenance.
- Compliance Assurance Our high mast lighting poles and monopoles adhere to industry standards and regulations, ensuring safety and compliance with local and international quality benchmarks.
Our Projects
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Supply of Street Lighting Pole to WBHIDCO Projects
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Market Growth
The global high mast lighting market, valued at approximately USD 1,269.8 million in 2023, is poised for significant growth. The market is expected to rise from USD 1,320.2 million in 2024 to USD 2,109.5 million by 2034, with a robust CAGR of 4.8%. This growth is driven by increasing demand for high mast lighting across various sectors, emphasising road safety and improved visibility in urban and industrial environments.
One of the primary factors fueling this market expansion is the heightened focus on road safety. Governments and organisations are investing in high mast lighting systems to enhance visibility and reduce accidents, ensuring safe passage for both vehicles and pedestrians. The emphasis on upgrading existing lighting infrastructure and implementing new systems is a key driver in this segment's growth.
Urbanisation and infrastructure development also play a crucial role in the growing demand for high mast lighting. As cities expand and new construction projects emerge, particularly in developing economies, there is a rising need for efficient and sustainable lighting solutions. High mast lighting offers an effective way to illuminate large areas, making it a preferred choice for new urban developments and infrastructure projects.
Advancements in LED technology have revolutionised the high mast lighting market. LED lights are known for their energy efficiency, longer lifespan, and reduced maintenance costs. These benefits have led to a significant shift towards LED-based high mast lighting systems, further accelerating market growth. The adoption of these advanced lighting solutions continues to rise, driven by their superior performance and cost-effectiveness.
Overall, the market for high mast lighting is set to grow substantially as urban areas expand, safety regulations tighten, and technological advancements continue to enhance lighting efficiency and effectiveness.
Manufacturing Process
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Raw Materials
High-quality steel and zinc are used, sourced from trusted vendors like SAIL and TATA. The specific material grades range between: BSEN 10025 Grade SJ 355 JO and IS 2062 Grade E 350 A.
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Sheet Cutting
Large metal sheets are cut into specific shapes using precision machinery. This involves a decoiling process with a width of 2200mm, a shearing capacity of 8mm, and a coil loading capacity of 30T. The cut sheets are then assembled and welded to form the final polygonal/octagonal poles.
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Trapezoidal Cutting
Metal sheets are cut into trapezoidal shapes using CNC plasma cutting machines (capacity: 14m x 3.5m x 20mm thick by plasma, 150mm thick by Oxy Flame). This method enhances material efficiency and reduces waste.
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CNC Press Brake
Metal sheets are bent and shaped with high precision using a CNC press brake machine, capable of handling 13m long and 8mm thick sheets. This step ensures accurate angles and consistent results.
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Welding
Metal pieces are joined end-to-end using heat and pressure. CNC pole closing machines are used to ensure strong, linear joints and structural integrity of the poles.
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Grinding
The grinding machine is used to achieve a smooth surface finish, precise dimensions, and sharp edges on the material.
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Base Plate Fitting
Base plates are welded with precision at the bottom of the pole shaft to complete the poles.
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Door Fitting
Doors are fitted at a height of 500mm from the base plates to allow for the placement of electrical accessories inside the pole shaft.
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Galvanization
The galvanization process involves a seven-tank method via a single hot-dip bath, sized at 12.25m (L) x 1.05m (W) x 1.25m (D), which provides a superior finish.
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Straightening & Finishing
The pole is straightened using a straightening machine post-galvanization. Final finishing and fitting of electrical accessories are completed after straightening.
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Packaging and Labelling
The poles are packed using appropriate materials to protect them during transportation. They are labelled with necessary information, including handling instructions and regulatory compliance labels.
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Loading and Dispatch
A loading plan is prepared considering weight, size, and type of goods. Loading is carried out using EOT cranes to ensure safe transportation and balanced loads.
Quality Policies
FAQs
A high mast lighting pole is a tall structure designed to provide illumination over large areas, such as highways, parking lots, and sports stadiums. They are essential for effective night-time visibility.
Utkarsh India is known for its high-quality manufacturing processes, innovative designs, and commitment to durability, making it a trusted high mast lighting pole manufacturer in India.
Monopoles are single-pole structures used for mounting various types of equipment, including high mast lighting systems, telecommunications, and signage. They offer a streamlined, space-efficient solution.
Choosing the right high mast lighting structure involves considering factors such as the area’s illumination needs, pole height, material strength, and environmental conditions. Our experts can help you select the ideal solution.
LED high mast lighting offers energy efficiency, longer lifespan, and reduced maintenance costs compared to traditional lighting. It provides bright, clear illumination, making it a preferred choice for modern installations.
As a leading monopole supplier in India, Utkarsh India has extensive experience in supplying high mast lighting structures and monopoles for large-scale projects, including industrial, commercial, and municipal installations.
Our high mast lighting poles feature robust construction, corrosion resistance, and compatibility with advanced lighting technologies. They are designed to provide reliable and efficient illumination in various settings.
High mast lighting systems are installed using cranes and specialised equipment to ensure precise placement and stability. The installation process includes setting the pole, mounting the fixtures, and connecting the electrical components.
Regular maintenance for high mast lighting poles includes checking for structural integrity, cleaning the fixtures, and ensuring electrical connections are secure. Routine inspections help extend the lifespan of the equipment.
Yes, we offer customizable monopoles tailored to specific project requirements, including height, material, and design features. Our team works closely with clients to deliver solutions that meet their needs.
Our high mast lighting poles are made from high-quality materials such as galvanised steel and aluminium, ensuring durability, strength, and resistance to environmental factors.
We adhere to stringent quality policies, including rigorous testing, certified materials, and precision engineering to ensure that our high mast lighting poles and monopoles meet the highest industry standards.
Yes, our high mast lighting poles are designed to withstand harsh environmental conditions, including coastal areas with high humidity and salinity. They are treated to resist corrosion and ensure long-term performance.
To receive a quote, please contact us with your project details, including the type of lighting system or monopole required, quantity, and location. Our team will provide a detailed and competitive proposal
Why Choose Utkarsh India
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With forty years of experience in steel fabrication, galvanisation, plastic extrusion, and moulding, Utkarsh India stands out as a leader in infrastructural manufacturing.
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Utkarsh India is the leading producer of lighting masts and street lighting poles, offering a wide range of options like octagonal, polygonal, conical, and swaged designs.
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We ensure a seamless manufacturing process with high production capacity and a commitment to on-time delivery, meeting the needs of large-scale projects efficiently.
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Our high mast structures are designed using advanced software vetted by Jadavpur University, Kolkata, ensuring optimal security and structural integrity.
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With Wind Tunnel Test certifications from IIT Kanpur, our lighting masts undergo rigorous performance analysis to withstand extreme wind conditions.
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Our cutting-edge machinery and modern plant setups are operated by highly qualified professionals, ensuring precision and superior quality in every product.
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We have five in-house seven-tank galvanization setups, each with a 12.5-metre-long GI bath, ensuring superior corrosion resistance and a longer product lifespan.