High Mast
As one of the top high mast pole manufacturers in India, Utkarsh India is dedicated to illumination of spaces with exceptional
quality and reliability. Our extensive experience, spanning over four decades, has allowed us to brighten the lives of people
around the globe. Approved by Government departments, PSUs, and major corporations, we have successfully manufactured and
supplied over 1,000,000 polygonal poles and 50,000 lighting masts. Our participation in prestigious national and international
projects underscores our expertise and commitment to excellence in high mast lighting solutions.
Recognised as a leading manufacturer of high mast lighting systems, Utkarsh India offers a diverse range of products designed to
meet various lighting needs. Our high mast pole systems, including octagonal, polygonal, conical, and swaged designs, are manufactured
in adherence to the latest IS standards. With the capacity to withstand wind speeds of up to 300 KMPH, according to IS 875 (P-3):2015
standards, our systems ensure durability and safety in all environmental conditions. Customisation options are available to meet precise
customer requirements, further enhancing our versatility and adaptability as a high mast pole manufacturer.
Our high mast lighting systems are crafted from top-grade raw materials sourced from industry leaders like SAIL and TATA. This ensures
that each pole is suited for a variety of applications, including area lighting, sports lighting, flag hosting, signage, and camera mounting.
Each high mast light pole undergoes hot-dip galvanisation with zinc to achieve optimal strength and reliability. Additionally, our systems
feature motorised arrangements for smooth lifting and lowering movements, while PU-painting provides superior corrosion resistance and
enhanced visual appeal.
As a leading supplier of high mast lighting in India, Utkarsh India exemplifies precision engineering and high-quality standards. Our
commitment to using advanced materials and manufacturing processes ensures that every high mast pole we produce delivers exceptional
performance and longevity, meeting the highest expectations of our clients
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300000
Annual Production Capacity
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10000
Annual Production Capacity
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300
Max Wind Speed Withstanding Capacity
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50000
Lighting Mast Installations
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1000000
Lighting Pole Installations
As a leading high mast supplier in India, we offer advanced technical features, ensuring durability, safety, and top performance. Our precision-engineered solutions cater to a wide range of infrastructure needs.
- Trailing Cables: Compliant with IS9968 (P-1) standards.
- Height Range: 10 to 60 metres.
- Structure: Continuously tapered, 20-sided polygonal cross-section.
- Material: High tensile steel plates with a minimum yield strength of 355 N/sq mm.
- Welds: One or two longitudinal welds, no circumferential weld joint.
- Base Plate: Welded internally and externally to the bottom section.
- Transportation: Sections up to 12.5 metres, joined on-site by slip-stress-fit with a minimum overlap of 1.5 times the diameter at penetration.
- Foundation Bolts: EN.8 grade/E250, suitable diameter and length.
- Galvanisation: Internal and external hot-dip galvanization.
- Thickness: 85 microns for plates >5 mm, 70 microns for plates ≤5 mm.
- Design Life: Standard 25 years, longer life available on demand.
- Aviation Lights: Two red Low-Intensity LED lights on Luminaire Carriage.
- Access Door: Vandal-resistant, weatherproof, located 500 mm from Mast Flange, secured with Allen bolts and a padlocking facility.
- Earthing Terminals: Hot-dip galvanised bolts, 12 mm diameter on base plate stiffener.
- Lightning Finial: 1.2 metres long, hot-dip galvanised.
- Optional single-core, copper-armoured down conductor for sensitive areas.
- Testing Facilities: World-class testing facilities, including spectrometers for chemical analysis.
- Lantern Ring: High-density polyethylene (HDPE) buffer arrangement.
- Drive Chain: Heavy-duty drive chain with a 0.5” pitch.
- Customisable up to 300 kmph Our high mast lighting systems are customisable to withstand wind speeds up to 300 kmph, ensuring robust performance even in extreme weather conditions. As a top high mast pole manufacturer, we guarantee reliability.
- Available in 3-Point and 2-Point Suspension Configurations Our high mast poles come in both 3-point and 2-point suspension configurations, with latching arrangements available upon request. Tailored solutions from the leading high mast pole manufacturer in India.
- Certified Software and Wind Tunnel Testing Utilising certified software for structure designing and wind tunnel tests approved by IIT-Kharagpur ensures our high mast lighting systems meet rigorous safety and performance standards.
- Complete Rust-Free Components Our high mast lighting solutions feature rust-free components such as rope drums, sprockets, and torque limiters, ensuring longevity and minimal maintenance for our high mast poles.
- Thorough Product Inspection and Load Testing Every high mast pole undergoes comprehensive inspection and load testing to guarantee superior quality and performance. This dedication to excellence sets us apart as India's top high mast pole manufacturer.
- Continuous and Reliable Lighting Designed for continuous and reliable lighting, our high mast lighting systems provide consistent illumination, making them ideal for various applications. Experience the reliability of our top high mast pole solutions.
- In-House Design with PLS/Specialised Software Our in-house design team uses PLS and specialised software to create high mast poles that meet precise specifications, ensuring high standards and innovation in our high mast lighting systems.
- Dual Protection for the Motor Our high mast lighting systems are equipped with dual protection for the motor, including both electrical and mechanical safeguards, ensuring enhanced safety and operational efficiency.
- Rope Drums with Left-Hand and Right-Hand Grooves Our high mast poles feature rope drums with both left-hand and right-hand grooves for better ring alignment, ensuring smooth and efficient operation of the lighting systems.
- Competitive High Mast Light Pole Costs We offer high-quality high mast lighting solutions at competitive costs, providing value and performance without compromising on quality. Choose us as your preferred high mast pole manufacturer in India.
As the most trusted manufacturer and exporter of advanced high mast lighting design systems, we make sure that our products deliver the best value to customers.
- Superior Installation Flexibility Our high mast lighting systems offer superior installation flexibility, accommodating various site conditions and ensuring optimal placement. As the leading high mast pole manufacturer in India, we provide versatile solutions.
- Uniform Coverage for Optimal Safety and Visibility Designed to ensure uniform coverage, our high mast lighting systems enhance safety and visibility across large areas. Our high mast poles deliver consistent performance, meeting the highest standards.
- Innovative In-House Designs We pride ourselves on innovative in-house designs for high mast lighting, using advanced technology to create solutions that stand out. Trust our expertise as a premier high mast pole manufacturer.
- Anti-Theft Nuts and High-End Security Features Equipped with anti-theft nuts and other high-end security features, our high mast poles are designed to prevent unauthorised access and enhance safety. As a trusted high mast pole manufacturer in India, we prioritise security.
- Structural Design Checks and Rigorous Testing Each high mast lighting system undergoes thorough structural design checks and rigorous testing to ensure durability and reliability. This commitment underscores our position as a leading high mast pole manufacturer.
- Compliance with International Quality Standards Our high mast lighting solutions adhere to all relevant Indian, European, and American quality standards, ensuring excellence and global acceptance. Our products are CE certified, reflecting our commitment to quality.
- Global Export Reach Our high mast lighting systems are exported to countries worldwide, including Nepal, Rwanda, Oman, Togo, Sharjah-UAE, and Qatar. Experience our global impact and superior quality as a top high mast pole manufacturer.
As a leading high mast supplier in India, we offer advanced technical features, ensuring durability, safety, and top performance. Our precision-engineered solutions cater to a wide range of infrastructure needs.
- Trailing Cables: Compliant with IS9968 (P-1) standards.
- Height Range: 10 to 60 metres.
- Structure: Continuously tapered, 20-sided polygonal cross-section.
- Material: High tensile steel plates with a minimum yield strength of 355 N/sq mm.
- Welds: One or two longitudinal welds, no circumferential weld joint.
- Base Plate: Welded internally and externally to the bottom section.
- Transportation: Sections up to 12.5 metres, joined on-site by slip-stress-fit with a minimum overlap of 1.5 times the diameter at penetration.
- Foundation Bolts: EN.8 grade/E250, suitable diameter and length.
- Galvanisation: Internal and external hot-dip galvanization.
- Thickness: 85 microns for plates >5 mm, 70 microns for plates ≤5 mm.
- Design Life: Standard 25 years, longer life available on demand.
- Aviation Lights: Two red Low-Intensity LED lights on Luminaire Carriage.
- Access Door: Vandal-resistant, weatherproof, located 500 mm from Mast Flange, secured with Allen bolts and a padlocking facility.
- Earthing Terminals: Hot-dip galvanised bolts, 12 mm diameter on base plate stiffener.
- Lightning Finial: 1.2 metres long, hot-dip galvanised.
- Optional single-core, copper-armoured down conductor for sensitive areas.
- Testing Facilities: World-class testing facilities, including spectrometers for chemical analysis.
- Lantern Ring: High-density polyethylene (HDPE) buffer arrangement.
- Drive Chain: Heavy-duty drive chain with a 0.5” pitch.
- Customisable up to 300 kmph Our high mast lighting systems are customisable to withstand wind speeds up to 300 kmph, ensuring robust performance even in extreme weather conditions. As a top high mast pole manufacturer, we guarantee reliability.
- Available in 3-Point and 2-Point Suspension Configurations Our high mast poles come in both 3-point and 2-point suspension configurations, with latching arrangements available upon request. Tailored solutions from the leading high mast pole manufacturer in India.
- Certified Software and Wind Tunnel Testing Utilising certified software for structure designing and wind tunnel tests approved by IIT-Kharagpur ensures our high mast lighting systems meet rigorous safety and performance standards.
- Complete Rust-Free Components Our high mast lighting solutions feature rust-free components such as rope drums, sprockets, and torque limiters, ensuring longevity and minimal maintenance for our high mast poles.
- Thorough Product Inspection and Load Testing Every high mast pole undergoes comprehensive inspection and load testing to guarantee superior quality and performance. This dedication to excellence sets us apart as India's top high mast pole manufacturer.
- Continuous and Reliable Lighting Designed for continuous and reliable lighting, our high mast lighting systems provide consistent illumination, making them ideal for various applications. Experience the reliability of our top high mast pole solutions.
- In-House Design with PLS/Specialised Software Our in-house design team uses PLS and specialised software to create high mast poles that meet precise specifications, ensuring high standards and innovation in our high mast lighting systems.
- Dual Protection for the Motor Our high mast lighting systems are equipped with dual protection for the motor, including both electrical and mechanical safeguards, ensuring enhanced safety and operational efficiency.
- Rope Drums with Left-Hand and Right-Hand Grooves Our high mast poles feature rope drums with both left-hand and right-hand grooves for better ring alignment, ensuring smooth and efficient operation of the lighting systems.
- Competitive High Mast Light Pole Costs We offer high-quality high mast lighting solutions at competitive costs, providing value and performance without compromising on quality. Choose us as your preferred high mast pole manufacturer in India.
As the most trusted manufacturer and exporter of advanced high mast lighting design systems, we make sure that our products deliver the best value to customers.
- Superior Installation Flexibility Our high mast lighting systems offer superior installation flexibility, accommodating various site conditions and ensuring optimal placement. As the leading high mast pole manufacturer in India, we provide versatile solutions.
- Uniform Coverage for Optimal Safety and Visibility Designed to ensure uniform coverage, our high mast lighting systems enhance safety and visibility across large areas. Our high mast poles deliver consistent performance, meeting the highest standards.
- Innovative In-House Designs We pride ourselves on innovative in-house designs for high mast lighting, using advanced technology to create solutions that stand out. Trust our expertise as a premier high mast pole manufacturer.
- Anti-Theft Nuts and High-End Security Features Equipped with anti-theft nuts and other high-end security features, our high mast poles are designed to prevent unauthorised access and enhance safety. As a trusted high mast pole manufacturer in India, we prioritise security.
- Structural Design Checks and Rigorous Testing Each high mast lighting system undergoes thorough structural design checks and rigorous testing to ensure durability and reliability. This commitment underscores our position as a leading high mast pole manufacturer.
- Compliance with International Quality Standards Our high mast lighting solutions adhere to all relevant Indian, European, and American quality standards, ensuring excellence and global acceptance. Our products are CE certified, reflecting our commitment to quality.
- Global Export Reach Our high mast lighting systems are exported to countries worldwide, including Nepal, Rwanda, Oman, Togo, Sharjah-UAE, and Qatar. Experience our global impact and superior quality as a top high mast pole manufacturer.
Product Application
Explore the diverse application areas where Utkarsh India's high mast lighting systems ensure safety and illumination in various environments. Our innovative solutions are designed to meet the unique lighting needs of each location, enhancing visibility and security.
Our Projects
Market Growth
The global high mast lighting market demonstrated a valuation of USD 1269.8 million in 2023, reflecting a robust interest in advanced lighting solutions for large-scale applications. This significant market presence indicates a strong foundation and growing demand for high mast lighting systems. The sector is set to experience notable growth over the coming years, driven by the need for enhanced visibility and safety in diverse environments.
Looking ahead, the demand for high mast lighting is projected to rise at a compound annual growth rate (CAGR) of 4.8% throughout the forecast period. This steady growth trend suggests that the market will expand from USD 1320.2 million in 2024 to an impressive USD 2109.5 million by 2034. Such an increase underscores the expanding role of high mast lighting in various applications, from urban and industrial settings to major infrastructure projects.
Further analysis reveals that the high mast lighting market size is anticipated to reach USD 2109.5 million by 2030, reflecting a slightly higher CAGR of 4.9% from 2024 to 2030. This growth trajectory highlights the increasing adoption of high mast lighting solutions driven by advancements in technology and heightened awareness of safety and security requirements.
Factors contributing to this widespread growth include the increasing need for efficient and reliable lighting solutions in urban areas, industrial zones, and major transportation networks. As demand for high mast lighting systems continues to rise, the market is set to benefit from ongoing innovations and investments in this sector.
Manufacturing Process
Our high mast lighting poles are crafted using a meticulous manufacturing process, ensuring quality and durability in every component. Each stage is designed to meet stringent industry standards, guaranteeing superior performance
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Raw Materials
High-quality steel and zinc are used, sourced from trusted vendors like SAIL and TATA. The specific material grades range between: BSEN 10025 Grade SJ 355 JO and IS 2062 Grade E 350 A.
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Sheet Cutting
Large metal sheets are cut into specific shapes using precision machinery. This involves a decoiling process with a width of 2200mm, a shearing capacity of 8mm, and a coil loading capacity of 30T. The cut sheets are then assembled and welded to form the final polygonal/octagonal poles.
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Trapezoidal Cutting
Metal sheets are cut into trapezoidal shapes using CNC plasma cutting machines (capacity: 14m x 3.5m x 20mm thick by plasma, 150mm thick by Oxy Flame). This method enhances material efficiency and reduces waste.
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CNC Press Brake
Metal sheets are bent and shaped with high precision using a CNC press brake machine, capable of handling 13m long and 8mm thick sheets. This step ensures accurate angles and consistent results.
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Welding
Metal pieces are joined end-to-end using heat and pressure. CNC pole closing machines are used to ensure strong, linear joints and structural integrity of the poles.
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Grinding
The grinding machine is used to achieve a smooth surface finish, precise dimensions, and sharp edges on the material.
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Base Plate Fitting
Base plates are welded with precision at the bottom of the pole shaft to complete the poles.
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Door Fitting
Doors are fitted at a height of 500mm from the base plates to allow for the placement of electrical accessories inside the pole shaft.
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Galvanization
The galvanization process involves a seven-tank method via a single hot-dip bath, sized at 12.25m (L) x 1.05m (W) x 1.25m (D), which provides a superior finish.
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Straightening & Finishing
The pole is straightened using a straightening machine post-galvanization. Final finishing and fitting of electrical accessories are completed after straightening.
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Packaging and Labelling
The poles are packed using appropriate materials to protect them during transportation. They are labelled with necessary information, including handling instructions and regulatory compliance labels.
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Loading and Dispatch
A loading plan is prepared considering weight, size, and type of goods. Loading is carried out using EOT cranes to ensure safe transportation and balanced loads.
Quality Policies
Discover our cutting-edge infrastructure and commitment to unparalleled quality standards.
FAQs
A high mast light pole is a towering framework designed to support powerful lighting fixtures. Typically used to ensure uniform illumination across large areas, these poles can accommodate various lighting sources, including fluorescent, metal halide, sodium vapour, and HID (high-intensity discharge) lamps.
Utkarsh India offers high mast poles ranging from 40 feet to 150 feet, customised to meet specific application needs. Our high mast lighting solutions are designed for flexibility to meet various project requirements.
High Mast Lighting System: Features a top-mounted light fixture for broad area illumination, ideal for ports, railways, and large parking areas.
- Stadium Mast: Installed in stadiums and playgrounds to provide adequate lighting for sports activities.
- Signage Mast: Used for displaying signage at retail stores and commercial establishments.
- Solar Mast: Utilises solar energy for illumination, offering an environmentally friendly and sustainable lighting solution.
Our high mast lighting systems enhance road safety by providing optimal visibility on roads and expressways. This reduces accident risks, improves driver awareness, and ensures smooth traffic flow during nighttime, creating safer driving conditions.
Our high mast lighting systems are manufactured using high-quality steel, specifically BS EN 10025 Grade – S355JO or equivalent. This steel is renowned for its strength, durability, and corrosion resistance, ensuring reliable performance in outdoor environments.
100 % national brand, having the largest production capacity of high masts and poles in India. Approved production capacity of 300000 units of poles and 10000 units of high masts per annum State-of-the-art technology for manufacturing from ISO 9001, ISO 14001 and ISO 45001 certified plant More than 18 years of rich experience in manufacturing High mast & pole In-house design, R&D and testing facility for ‘raw material’, ‘in-process’, and ‘finished goods.’ Periodic type testing of structure & component to ensure compliance with the latest IS specifications Wind tunnel test by IIT Kanpur ( 2022 ) Structural Stability test by CSIR SERC Chennai ( 2022 ) Vetted design software by Jadavpur University – Kolkata, ensures structural stability of the mast Inflow of raw material, round the clock production, 4 nos. in house seven tank galvanising bath (12.5 M length) support on time deliver to our customers. In-house manufacturing of steel items like foundation bolt, lantern carriage, bracket ensures long life and safety of the installation All India Channel partner network to address every concern of the customer.
When choosing high mast lighting for ports and airports, consider lighting needs, environmental conditions, maintenance accessibility, and compliance with aviation regulations. The system should also withstand harsh coastal environments and provide reliable navigation lighting.
Maintenance for high mast lighting systems includes routine inspections, cleaning, component replacement, and electrical testing. Maintenance frequency depends on environmental conditions and usage, typically performed annually or semi-annually to ensure optimal performance.
Yes, Utkarsh India specialises in custom high mast light pole designs. Our in-house facility allows us to tailor designs and specifications to meet your exact project needs, ensuring a perfect fit for your requirements.
Yes, our high mast lighting systems adhere to international standards and regulations, including IEC, ANSI, and local safety requirements. This ensures that our products meet the highest quality and performance standards.
Utkarsh India ensures quality and reliability through stringent quality control, use of high-grade materials, adherence to international standards, and ongoing product testing. Our experienced engineering team and state-of-the-art facilities contribute to producing dependable, high-performance lighting solutions.
Key environmental considerations include light pollution, energy consumption, and habitat disturbance. Utkarsh India addresses these by offering energy-efficient lighting solutions, dark sky-compliant designs, and responsible installation practices to minimise environmental impact.
Why Choose Utkarsh India
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With forty years of experience in steel fabrication, galvanisation, plastic extrusion, and moulding, Utkarsh India is a leader in infrastructural manufacturing.
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Our polygonal poles have undergone rigorous testing, including wind tunnel tests at IIT Kanpur and structural stability assessments from CSIR, Chennai, ensuring suitability for wind speeds up to 250 km/hr.
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We produce 1000 lighting masts and 25,000 polygonal poles per month, leveraging well-trained manpower and advanced machinery. Our methodical process ensures timely delivery with minimal reworks and flawless finishes.
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We have strategic procurement ties with SAIL and HZL for HR Coil and Zinc, and with various reputable companies for accessories. Our ready stock of materials ensures prompt production and delivery.
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With advanced manufacturing processes, our steel tubes and pipes maintain precise dimensions and consistency, ensuring a perfect fit for your specific requirements and enhancing overall project efficiency.
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Our five galvanising units employ a 7-tank process, using modern technology and supervised by qualified technicians, ensuring superior quality and longevity of the galvanised products.
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Our in-house PU painting facility applies a protective and aesthetic coating over galvanised surfaces, enhancing product appearance and providing additional corrosion protection.
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A dedicated logistics team oversees efficient transportation, with factories strategically located near NHAI, ports, and airports for seamless delivery.
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Experienced service engineers provide comprehensive after-sales support, offering troubleshooting and technical assistance to ensure client satisfaction.