Thrie Beam Crash Barriers
The Thrie Beam Metal Crash Barrier is a fundamental safety feature engineered for highways and roadways to protect vehicles and occupants during collisions. This barrier is designed with three robust horizontal beams, providing exceptional impact resistance and making it highly effective in high-speed environments. Its innovative design helps to absorb and redistribute collision forces, thus reducing the severity of accidents and enhancing overall road safety.
As a leading Thrie Metal Beam Crash Barrier manufacturing company, we offer an extensive range of high-strength, precision-engineered Thrie Beam Crash Barriers. Each barrier is customised to meet the specific needs of our valued clients, ensuring that every project benefits from our products' superior safety, reliability, and quality. Our commitment to excellence has established us as the foremost Thrie Beam Crash Barrier Manufacturer in India. To date, we have supplied over 200,000 km of Thrie Metal Beam Crash Barriers, underscoring our extensive expertise and dedication to improving road safety.
We source our raw materials from prestigious industry leaders such as TATA, SAIL, and Hindustan Zinc. This strategic approach ensures that our Thrie Metal Beam Crash Barrier products comply with all relevant Indian, American, European, and international standards, guaranteeing their performance and durability in diverse applications and environments. When assessing the Thrie Beam Crash Barrier Rate, it is essential to consider various factors, including the barrier’s specifications, installation requirements, and geographic location, as these elements can affect pricing.
Our crash-tested Type B Thrie Beam Crash Barriers are manufactured in our state-of-the-art facilities, adhering to MoRTH clause 810/IRC standards. We maintain a ready stock of over 5,000 MT to facilitate faster delivery and utilise advanced manufacturing techniques along with Special High Grade Zinc (99.995%) to ensure the highest quality. With our dedicated in-house testing facilities and commitment to innovation, we are on a mission to make India’s roads safer, more reliable, and more secure for all road users.
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144000
Cumulative Crash Barrier Production Capacity
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5000
Ready Stock
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H2
Containment Level
- Single Side Single Barrier, Single Side Double Barrier, Double Side Single Barrier, Double Side Double Barrier
- Indian design: Crash Tested Under EN 1317 - 2 AT Natrax (2 Mtr Centre to Centre)
- International design: Licensed under EN 1317 -2 (2.66 Mtr Centre to Centre)
- On-ground safety barrier, conforming to Class H2W3, H2W4, H2W5.
- Certified in accordance with European Standard EN 1317: Part 2
- Adherent to IRC 119 - 2015 recommendations.
- 2.8mm cold-rolled thickness
- Fe360, Fe410, and Fe510 raw material grades
- 150755mm (underneath width) post and spacer dimensions
- 502mm width for optimal coverage and protection
- Crash tested for: Bus of 13000 kgs and Car of 900 kgs
- Precision Crafted for Maximum Effectiveness Our Thrie Beam Metal Crash Barriers are precision-crafted to deliver unmatched effectiveness in road safety. Each barrier is engineered with meticulous attention to detail, ensuring optimal performance in absorbing and redirecting collision forces. This precision craftsmanship guarantees that our barriers provide reliable protection for both vehicles and occupants, even in high-speed environments.
- Top-Notch Durability and Structural Integrity Built for longevity, our Thrie Metal Beam Crash Barriers offer top-notch durability and structural integrity. Designed to withstand severe impacts and harsh environmental conditions, these barriers are constructed to maintain their strength and effectiveness over time. Their robust design ensures that they continue to provide superior protection and safety, regardless of the intensity of collisions.
- Made with Meticulously Selected Materials We use only the highest quality materials for our Thrie Beam Metal Crash Barriers. Each barrier is made with meticulously selected raw materials from trusted industry leaders like TATA, SAIL, and Hindustan Zinc. This careful selection process ensures that our barriers meet rigorous standards for performance and durability, providing reliable safety solutions for diverse road applications.
- Specially Designed for Enhanced Road Safety and Reliability Our Thrie Beam Crash Barriers are specially designed to enhance road safety and reliability. The three-beam configuration is optimised to effectively absorb and dissipate collision energy, reducing the risk of severe injuries and vehicle damage. This thoughtful design approach ensures that our barriers provide dependable protection and contribute to overall road safety.
- Competitive Thrie Metal Beam Crash Barrier Price We offer competitive pricing for our Thrie Metal Beam Crash Barriers, ensuring that you receive exceptional value without compromising on quality. Our pricing is designed to accommodate various project budgets while maintaining the high standards of safety and performance that our barriers are known for. Explore our competitive rates and find the ideal solution for your road safety needs.
- Powerful Protection and Compliance with Safety Protocols Our Thrie Beam Metal Crash Barriers are designed to provide exceptional protection during high-speed collisions. Engineered with three robust horizontal beams, these barriers effectively absorb and redirect impact forces, significantly enhancing road safety. They are meticulously crafted to comply with stringent safety protocols, ensuring optimal performance and reliability in safeguarding vehicles and occupants.
- Promotes Road Safety; Minimises Accident Risks By incorporating our Thrie Beam Crash Barriers into your infrastructure, you enhance overall road safety and reduce accident risks. The advanced design of our barriers is specifically developed to minimise the severity of collisions, providing a crucial safeguard against potential accidents. Their strategic installation helps in creating safer roadways and protecting all road users.
- Conforms to Prevalent International Standards Our Thrie Metal Beam Crash Barriers are built to meet and exceed international safety standards. Adhering to stringent Indian, American, European, and other global guidelines, our barriers ensure consistent quality and performance across various applications and environments. This compliance guarantees that our products deliver reliable safety solutions worldwide.
- Prompt PAN India Delivery We are committed to delivering our Thrie Beam Crash Barriers across India with unmatched efficiency. With a substantial inventory of over 5,000 MT, we offer prompt delivery to meet the needs of projects throughout the country. Our streamlined logistics ensure that you receive your barriers quickly and reliably, facilitating timely implementation.
- Made with High-Quality, Carefully-Sourced Raw Materials Our Thrie Metal Beam Crash Barriers are manufactured using high-quality raw materials sourced from industry leaders like TATA, SAIL, and Hindustan Zinc. This careful selection process ensures that our barriers meet the highest standards of durability and performance. By using top-grade materials, we guarantee that our products offer exceptional strength and longevity.
Product Application
Explore the versatile application areas where our thrie beam crash barriers ensure safety and reliability in diverse environments. With their robust design and proven performance, our barriers provide essential protection for motorists and infrastructure alike, which makes us a leading brand among the top crash barrier manufacturers.
Our Projects
Market Growth
The market for Thrie Beam Crash Barriers is projected to experience significant growth, with an expected Compound Annual Growth Rate (CAGR) of 6.2% from 2021 to 2028. This growth is largely driven by the implementation of stringent road safety regulations across the globe. As governments and regulatory bodies continue to prioritise road safety, the demand for advanced crash barriers is on the rise, reflecting an increased focus on reducing road accidents and enhancing vehicular safety.
Thrie Beam Crash Barriers are becoming increasingly favoured for their superior protective qualities, particularly on highways and bridges. These barriers are engineered to provide exceptional impact resistance, leading to a notable reduction in the severity of accidents. Data indicates that the use of high-engineered Thrie Beam Crash Barriers can result in over a 50% reduction in fatal accidents. This substantial decrease in accident severity highlights the effectiveness of these barriers in improving road safety and protecting lives.
The growing preference for Thrie Beam Crash Barriers is also influenced by their proven performance in real-world applications. With their ability to withstand high-speed impacts and their compliance with rigorous safety standards, these barriers are becoming a critical component in the design and construction of safer roads and infrastructure projects.
Additionally, the expansion of infrastructure development projects, particularly in emerging economies, further drives the demand for Thrie Beam Crash Barriers. As urbanisation and road network expansions continue to increase, the need for robust and reliable crash protection systems becomes more critical, contributing to the overall growth of the market.
In summary, the Thrie Beam Crash Barrier market is set to grow steadily, supported by regulatory advancements and a heightened emphasis on road safety. The significant reduction in fatal accidents associated with these barriers underscores their value and effectiveness in enhancing roadway safety.
Infrastructure development growth in India:
India is on the brink of a massive infrastructural transformation, with the government actively pursuing ambitious projects to enhance the nation's road and highway networks. A key part of this development is the construction of a 2 lakh-km national highway network by 2025, representing 3.3% of the country's GDP. This massive expansion aims to improve connectivity and boost economic growth across the country.
The India Infrastructure Sector Market is set to witness significant growth, with its size estimated at USD 204.06 billion in 2024, projected to reach USD 322.27 billion by 2029. This represents a compound annual growth rate (CAGR) of 9.57% during the forecast period. The focus on infrastructure development, particularly in the roads and highways segment, is critical for facilitating seamless transportation and enhancing trade across regions.
The market for roads and highways in India is expected to grow at an impressive CAGR of 36.16% during 2016-2025. This growth is largely driven by government initiatives aimed at improving transportation infrastructure, ensuring better connectivity, and reducing travel time across the country. These efforts include not only the expansion of existing road networks but also the construction of new highways and expressways.
A cornerstone of this infrastructural development is the National Highways Development Project (NHDP). Under this initiative, the government of India plans to add an additional 18,637 km of greenfield expressways by 2025. Moreover, the project includes the construction of four-lane greenfield national highways spanning 50,000 km in length. Alongside this, the National Highways Authority of India (NHAI) has set an ambitious target to construct 23 new highways by 2025, further accelerating the growth of India's infrastructure landscape.
With such rapid infrastructure growth, Utkarsh India remains at the forefront, providing high-quality crash barriers and other infrastructural solutions to support the nation’s expanding highway and road networks.
Manufacturing Process
Our thrie beam crash barriers are manufactured in a systematic and carefully monitored process, guaranteeing durability, safety, and precision.
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Review Technical Documents
Our process begins by meticulously reviewing technical documents to ensure adherence to thrie beam crash barrier specifications and client requirements.
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Raw Material Inspection
We conduct thorough inspections of raw materials, ensuring they meet the necessary standards for durability and performance.
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Raw Material Testing (Mechanical & Chemical Test)
Raw materials undergo several mechanical and chemical tests to verify their properties, ensuring high-quality production and reliability.
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Slitting
In this stage, large rolls of raw material are cut into narrow strips of precise widths to form barrier sections. This ensures precise dimensions and readiness for the subsequent forming stage and assembly.
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Rolling
Steel coils are fed into rolling mills where they are shaped into specific profiles for thrie-beam production. This is the process that lends the necessary curvature and structural shape of the barriers.
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Profiling
The barrier is cut into the exact length based on customer requirements to ensure proper fitment and performance of the product when installed. (is this the same as slitting)
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Stamping
This step is done based on customer requirements and involves using dies to imprint specific designs or features onto the barrier surface.
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Galvanising
- Pickling in Caustic Soda Solution HR coils are immersed in a caustic soda solution to remove any impurities and scale from the surface.
- Rinsing in Water House The coils are then rinsed thoroughly in a water house to remove residual caustic soda solution.
- Pickling in Acid Tank Next, the coils undergo pickling in an acid tank to further clean and prepare the surface for galvanisation.
- Rinsing in Water Tank Coils are rinsed again in a water tank to neutralise any remaining acid.
- Pre-fluxing This involves applying a flux solution to the surface of the coils, which helps in the adhesion of the zinc coating.
- Drying in Hot Chamber The coils are dried in a hot chamber to remove any moisture before galvanisation.
- Hot Dip Galvanisation in Zinc Bath The dried coils are immersed in a zinc bath at high temperatures, ensuring uniform surface coating of zinc.
- Cooling in Quenching Tank of White Water The galvanised coils are then cooled in a quenching tank filled with white water to solidify the zinc coating.
- Cooling in Quenching Tank of DI-Chromate Water The coils undergo further cooling in a quenching tank filled with DI-chromate water to enhance corrosion resistance and improve surface finish.
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Finishing and quality checks
The finished coils are inspected for quality to ensure the galvanization coating layer is even and as required. Trimming is done if required to ensure the final producy dimensions. (CHECK THAT NO ROLL FORMING HERE AS PREVIOUSLY WRITTEN) Rigorous testing is also conducted while completing all the previously listed steps such as dimensional checks, visual inspections for defects, and testing for structural integrity of the barriers.
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Packing
This stage involves packing the goods securely, labelling them correctly, and ensuring all required documentation (such as invoices and shipping labels) is completed. The goal is to ensure the items are protected during transit and all necessary information is provided for smooth delivery.
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Despatch
Once packed, the goods are transferred to a shipping carrier or logistics provider. This phase includes managing logistics, tracking the shipment, and ensuring timely delivery to the destination, as well as handling any potential issues that may arise during transportation.
Quality Policies
Discover our cutting-edge infrastructure and commitment to unparalleled quality standards that adhere to global norms for metal beam crash barrier specifications.
FAQs
Thrie Beam barriers stand out from other types of barriers due to their unique design and superior effectiveness. Unlike conventional W-Beam barriers, Thrie Beam barriers feature an extra corrugation, resulting in enhanced rigidity and durability. This distinct construction makes Thrie Beam barriers especially adept at preventing smaller vehicles from penetrating through the barrier. The additional corrugation significantly boosts the barrier's ability to contain and redirect vehicles upon impact, rendering Thrie Beam barriers the preferred option for scenarios requiring heightened containment and redirection measures.
Thrie beam crash barriers typically consist of thrie beam steel panels, posts, and connecting hardware. These components work together to absorb impact energy and prevent vehicles from crossing into opposing lanes or off the road.
Our thrie Beam crash barriers are manufactured using high-quality galvanised steel. We utilise premium-grade steel with specific mechanical properties to ensure optimal strength, durability, and corrosion resistance. This galvanised steel construction provides long-term protection against rust and maintains structural integrity.
Thrie Beam barriers provided by Utkarsh India present a multitude of advantages. With sturdy build quality and compliance with global standards, our barriers guarantee longevity and consistent performance across various settings. Their versatility spans applications on highways, expressways, bridges, urban road networks, industrial zones, railway crossings, and rural roads, establishing them as indispensable elements within comprehensive road safety frameworks.
The efficacy of Thrie Beam barriers hinges upon several factors including design elements, material excellence, compliance with global standards, and meticulous installation procedures.
Yes, thrie beam crash barriers can be customised in terms of length, height, beam profile, and end treatments to meet specific project requirements and accommodate varying road geometries and traffic conditions.
Thrie beam barriers by Utkarsh India are designed to withstand a wide range of weather conditions, including extreme temperatures, heavy rainfall, and high winds. The galvanised steel construction provides corrosion resistance, ensuring durability and reliability even in adverse weather conditions.
The efficacy of Thrie Beam barriers hinges upon several factors including design elements, material excellence, compliance with global standards, and meticulous installation procedures.
Yes, our thrie beam crash barriers are tested and certified to meet national and international safety standards, such as AASHTO M180, EN 1317, and MASH (Manual for Assessing Safety Hardware).
Our thrie beam crash barriers can be installed on curved sections of roads or highways using specialised mounting hardware and installation techniques. The flexibility of thrie beam barriers allows them to conform to the curvature of the road while maintaining their effectiveness in redirecting errant vehicles and enhancing safety.
Our precision-designed thrie beam crash barriers are highly effective in high-speed areas, such as divided highways and medians, in preventing vehicle crossover accidents. Their sturdy construction and design ensure that vehicles are redirected back into their lanes upon impact, reducing the risk of head-on collisions and improving overall road safety in fast-moving traffic environments.
Indeed, the Thrie Beam barriers from Utkarsh India prioritise environmental friendliness. Constructed with top-notch materials and subjected to a galvanisation technique, these barriers deliver resilience and corrosion resistance, reducing the necessity for frequent replacements and upkeep. Utilising galvanised steel from trusted suppliers further guarantees a sustainable and eco-conscious solution.
Utkarsh India has engineered Thrie Beam barriers for streamlined installation across diverse road terrains. Their flexibility and customisable attributes render them appropriate for a range of environments. Opting for professional installation is advised to guarantee precise alignment and spacing, coupled with regular inspections to fine-tune adjustments, thereby enhancing road safety. Rely on Utkarsh India for dependable Thrie Beam barrier installation services.
When deciding between Thrie Beam barriers and other barrier systems for a particular roadway, it's crucial to take into account factors such as the road's surroundings, traffic patterns, and safety standards. Thrie Beam barriers, distinguished by their distinct design and attributes, provide heightened defence and absorb energy more effectively during accidents, rendering them suitable for diverse scenarios. Evaluating the precise requirements of the roadway and seeking advice from professionals can facilitate a well-informed decision that emphasises safety and efficacy.
Utkarsh India's Thrie Beam barriers are crafted from top-tier raw materials procured from renowned brands such as SAIL, TATA, and Hindustan Zinc, guaranteeing exceptional durability and extended lifespan. Manufactured through a cold-rolling process with a thickness of 2.8mm, these materials conform to IS 5986/2062/10748 standards, featuring grades Fe360/Fe410/Fe510 to ensure structural integrity. This meticulous selection of materials contributes to corrosion resistance and consistent performance, aligning with international benchmarks and ensuring the enduring effectiveness of the barriers.
For inquiries regarding Thrie Beam crash barrier maintenance, manufacturer details, crash absorption information, and insights on Thrie Beam metal barrier cost, please don't hesitate to contact us directly.
Why Choose Utkarsh India
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With over forty years in steel fabrication, galvanisation, plastic extrusion, and moulding, Utkarsh India has established itself as a leader in infrastructural manufacturing.
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We are the largest Indian manufacturer of crash barriers, operating two state-of-the-art plants with a monthly capacity of 12,000 MT (500 Km).
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We source the best quality raw materials through monthly MOUs with reputed vendors like SAIL and Hindustan Zinc, ensuring consistent supply and superior product quality.
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Our advanced in-house laboratories conduct rigorous quality checks on both raw materials and finished products, guaranteeing the highest standards.
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Our dedicated logistics team operates 24/7, ensuring a swift delivery period of 1-2 days across India. We maintain a ready stock of 50 km of crash barriers at all times.
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With four 12.8-meter-long in-house galvanisation units, boasting a 12,000 MT/month capacity, we use 99.9% pure zinc to deliver the best quality galvanised iron (GI).
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Our materials comply with stringent quality norms set by Indian boards (MORTH, IRC) and American boards (AASHTO) and have been crash tested to meet European standards (EN 1317-2).
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We excel in managing vendor relationships, supported by dedicated after-sales assistance and support.