Pre Engineered Building
With an expertise of 40+ years in steel fabrication, we specialise in making pre-engineering products for transmission line towers, telecom towers, and other critical infrastructure. Our robust capacities enable us to handle a monthly steel fabrication of 25,000MT and source an annual 3,00,000MT of steel, making us the leading pre-engineered building material supplier in Eastern India. We boast a complete in-house production facility for fabrication, testing, quality checks, galvanising, painting, logistics, and installation.
As a leading supplier of pre-engineered building material in India, our extensive product line for mainframes includes crane beams, mezzanine systems, decks, trusses, fascias, canopies, bracing rafters, foundation bolts, secondary structural framing, purlins & girts, eave struts, open waist joists, cable bracing, SAG ROD, flange bracing and more. We also specialise in making several roofing & cladding structures featuring a 0.5 mm/0.6 mm thick multilayered hot-dip galvanised coating with a minimum of 345 MPa yield strength.
With a combination of precision design efficiency, distinctive patterns & features, application flexibility and other advantages, our PEB structured buildings are the preferred choice for prestigious private and public sectors projects, including industrial sheds & warehouses, multi-storey buildings, cold storage spaces and more. Since the construction does not require water, these pre-engineered structures are environment-friendly as well.
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40
Years of Experience
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3428090
Infrastructure & Manufacturing Setup
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25000
Monthly Steel Fabrication
- Cold-Formed Capacity Our facility boasts a production capacity of 20,000 MTPA for cold-formed C/Z structures, ensuring a steady supply of high-quality materials for diverse applications.
- HAT Structure Output With a capacity of 2,400 MTPA, we efficiently produce cold-formed HAT structures, ideal for specialised engineering and construction needs.
- Forming Stations We operate 18 advanced forming stations, enabling precise and consistent production of cold-formed steel structures, including light gauge and heavy-duty applications.
- Thickness Range Cold-formed structures are available in thicknesses from 1.6 mm to 8.0 mm, accommodating a wide range of structural requirements and ensuring durability and strength.
- Material Grades Our cold-formed structures are manufactured using high-strength materials, ranging from GR 40 to GR 65, adhering to international standards like IS2062, ASTM, and EN.
- Coating Options We provide various coating options, including Hot-Dip Galvanisation (HDG), ZM Coating, and pre-galvanised finishes, enhancing corrosion resistance and longevity of our cold-formed structures.
- Customisation Our production line supports customisation of cold-formed structures to meet specific design requirements and dimensions, ensuring versatility and precision for all projects.
- Durable Coatings Cold-formed structures feature advanced Hot-Dip Galvanised (HDG) and ZM310 coatings, providing superior corrosion resistance and extending the lifespan of cold-formed steel structures.
- Custom Designs As a leading cold-formed solar structure supplier, we offer tailor-made cold-formed light gauge steel structures and designs for specific applications, including solar mounting and commercial sheds.
- High-Strength Materials Utilising high-strength materials such as S550GD, Black HRC, and pre-galvanized steel ensures exceptional durability and performance for our cold-formed structures in demanding environments.
- Advanced Manufacturing Our state-of-the-art roll-forming machines and HDG facilities enable precise and efficient production of cold-formed steel structures, including C/Z structures and other custom solutions.
- Seamless Integration Featuring in-house slitting lines and advanced processing, we optimise material utilisation and reduce logistics costs for cold-formed structures, enhancing project efficiency and cost-effectiveness.
- Versatile Applications Our cold-formed structures are versatile, catering to various applications such as utility-scale solar farms, carports, and industrial sheds, adapting to diverse project requirements effectively.
- Quality Assurance Adhering to international standards like ISO 9001:2015 and EN 1090, we ensure the highest quality in every cold-formed light gauge steel structure, guaranteeing top-notch performance and reliability.
- Enhanced Longevity Cold-formed steel structures offer superior strength and durability, ensuring long-lasting performance even in challenging environmental conditions.
- Cost Efficiency Our cold-formed structures provide cost-effective solutions by reducing material waste and installation time, leading to overall project savings.
- Customisable Solutions We offer tailored solutions for cold-formed light gauge steel structures, accommodating various design specifications and project requirements for optimal functionality.
- Quick Installation Our cold-formed structures are designed for fast assembly and easy handling, streamlining the construction process and minimising labour costs.
- Environmental Benefits Cold-formed steel is recyclable and generates less waste compared to traditional building materials, contributing to sustainable and eco-friendly construction practices.
- Precision Engineering Utilising advanced manufacturing techniques, our cold-formed structures ensure precise dimensions and high-quality finishes, meeting stringent industry standards.
- Versatile Applications Our structures are suitable for a wide range of applications, from residential and commercial buildings to solar installations, enhancing their versatility and usability.
Product Application
Explore the versatile usage of our pre-engineered building materials in various industries and spaces. From commercial complexes and warehouses to industrial facilities and agricultural structures, our innovative solutions offer unmatched flexibility and efficiency for diverse construction needs.
Market Growth
The pre-engineered building materials market is growing at a rapid clip, driven by increasing demand for cost-effective and sustainable construction solutions. Projected to reach $30.79 billion revenue by 2025, innovations in design and materials enhance efficiency and durability in commercial and industrial construction projects.
Manufacturing Process
Our meticulous, research-backed manufacturing process ensures durability, safety, and precision in every Pre Engineered Building.
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Slitting of HR Coils
HR coils are split into desired widths according to the requirements.
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Marking Plan (as per Fabrication Drawings)
The slit HR coils are marked according to the fabrication drawings.
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Cutting of HR Plates through Plasma Cutting Machine
HR plates are cut using a plasma cutting machine, following the marked plan.
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Continuous Welding (SAW) on One Side using PTW Machine
Continuous welding is performed on one side using a PTW machine with Submerged Arc Welding (SAW).
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Stitch Welding (MIG) on Another Side using Rectifiers and Stick Electrodes
Stitch welding is performed on the other side using Metal Inert Gas (MIG) welding with rectifiers and stick electrodes.
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Surface Preparation through Shot Blasting Machine
The welded sections undergo surface preparation using a shot blasting machine.
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Application of Red Oxide Primer (for Synthetic Enamel Paint) / Epoxy Primer (for Epoxy Paint)
A red oxide primer or epoxy primer is applied depending on the type of final paint.
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Application of Synthetic Enamel Paint / Epoxy Paint
Finally, synthetic enamel paint or epoxy paint is applied to the prepared sections.
Quality Policies
Discover our cutting-edge infrastructure and commitment to unparalleled quality standards.
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Stringent Manufacturing Norms
We adhere to strict norms and certifications such as IS, BS, ASTM, AS, EN, OHSAS, MORTH, and SLS, ensuring quality and compliance in every aspect of our products.
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State-of-the-Art Production Unit
Equipped with fabrication, testing, quality checks, galvanising, painting, logistics, and installation facilities, our production unit exemplifies innovation and quality, ensuring the highest standards are met for every pre-engineered steel building.
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Expert Team
Our team of highly-trained specialists, experienced engineers, fabricators, and certified fitters ensures precision and craftsmanship in constructing steel structures, including roofing, exteriors, beams, and columns.
FAQs
Pre Engineered Buildings (PEBs) are structures that are designed, fabricated, and assembled using standardised components manufactured in a factory setting and then transported to the construction site for assembly. Unlike traditional construction methods, which involve on-site fabrication and assembly of structural components, PEBs offer faster construction timelines, cost savings, and greater design flexibility.
PEB structures offer several advantages that make them a preferred choice in construction projects. One major benefit is their faster execution, as they are built partially in a factory and then assembled on-site, expediting the project timeline. Additionally, they are cost-effective due to their construction in a controlled factory environment, resulting in savings in both time and money. PEB structures also require low maintenance, thanks to their use of durable materials like steel that resist rust and corrosion. This durability extends to their superior strength, allowing them to withstand harsh weather conditions and making them suitable for a wide range of applications, from warehouses to airport terminals and cold storage facilities.
Indeed, PEB structures are renowned for their strength and durability. When meticulously designed with premium materials, they exhibit resilience against earthquakes and various natural disasters. Nevertheless, the longevity of these structures hinges on several factors including: the intended purpose guiding their design, the quality of materials employed during manufacturing, the specific design elements incorporated into the PEB structures, and the advanced technologies utilised in their fabrication.
Pre-engineered steel buildings are composed of several key components that work together seamlessly. These include primary members or main frames, which form the structural backbone of the building, providing support and stability. Secondary members, often in the form of cold-formed members, complement the primary members and contribute to the overall structural integrity. Roof and cladding systems play a crucial role in protecting the building from environmental elements while also enhancing its aesthetic appeal. Additionally, deck accessories such as fasteners and connectors ensure that all parts of the building are securely connected and function as intended. Together, these components form a robust and efficient system that is well-suited for a variety of construction projects.
Pre Engineered Buildings (PEBs) offer a wide range of customisation options, including size, shape, design, layout, and finishes. Customers can choose from various roofing and wall systems, insulation options, doors, windows, and accessories to tailor the building to their specific requirements. Additionally, PEBs can be easily expanded or modified to accommodate future growth or changes in operational needs.
Our PEBs are primarily constructed using high-quality steel, which offers exceptional strength, durability, and versatility. The structural components of our PEBs, including columns, beams, and roof trusses, are fabricated from steel to ensure structural integrity and resistance to environmental factors.
The most common applications of pre-engineered buildings include office spaces, hangars, cold storage facilities, factories, plant buildings, airport sheds, railway car sheds, sports auditoriums, stadium structures, and multistoried steel buildings
With decades of high-end manufacturing experience, we stand a class apart from the competition. Our proven expertise in critical fabrication, and proud track record of having our products installed in mega projects worldwide, we are synonymous with quality, innovation and excellence in pre-engineered building solutions.
The construction timeline for Pre Engineered Buildings (PEBs) depends on various factors, including the size and complexity of the project, site conditions, and customisation requirements. However, PEBs typically have shorter construction timelines compared to traditional construction methods due to off-site fabrication and assembly of components. On average, PEB projects can be completed in a fraction of the time required for conventional construction, resulting in faster occupancy and return on investment for the client.
Utkarsh India maintains strict quality assurance measures throughout the design, fabrication, and installation process of Pre Engineered Buildings (PEBs). Our manufacturing facilities are equipped with state-of-the-art machinery and quality control systems to ensure that all components meet industry standards and specifications. Additionally, our experienced engineers and project managers oversee every aspect of the project to ensure compliance with quality and safety requirements.
Our PEBs are environmentally friendly and sustainable construction solutions. They require fewer resources and generate less waste compared to traditional construction methods, resulting in reduced environmental impact. Additionally, PEBs can incorporate energy-efficient features such as insulation, natural lighting, and renewable energy systems to further minimise their environmental footprint.
The Utkarsh India Steel brochure is available for download in PDF (Portable Document Format) files. Click here to access the available brochures and download them.
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Why Choose Utkarsh India
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in steel fabrication, galvanisation, plastic extrusion and moulding, providing all infrastructural & manufacturing requirements under one roof.
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along with cutting-edge testing facilities and R&D labs, and proven capability to accomplish manufacturing target deadlines.
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for finished products and raw material storage, ensuring prompt availability and efficient supply chain management, with close connectivity via seaports, national highways and railways.
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through raw material procurement from leading national and international manufacturers, ensuring responsible sourcing and superior traceability
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with committed after sales support and assistance, ensuring seamless service and customer satisfaction at every step.
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With forty years of experience in steel fabrication, galvanisation, plastic extrusion, and moulding, Utkarsh India is a leader in infrastructural manufacturing.
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Our polygonal poles have undergone rigorous testing, including wind tunnel tests at IIT Kanpur and structural stability assessments from CSIR, Chennai, ensuring suitability for wind speeds up to 250 km/hr.
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We produce 1000 lighting masts and 25,000 polygonal poles per month, leveraging well-trained manpower and advanced machinery. Our methodical process ensures timely delivery with minimal reworks and flawless finishes.
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We have strategic procurement ties with SAIL and HZL for HR Coil and Zinc, and with various reputable companies for accessories. Our ready stock of materials ensures prompt production and delivery.
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We utilise electroplated rope drums to combat corrosion and extend equipment life. All hardware is either made from stainless steel or hot-dip galvanised for enhanced durability.
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Our five galvanising units employ a 7-tank process, using modern technology and supervised by qualified technicians, ensuring superior quality and longevity of the galvanised products.
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Our in-house PU painting facility applies a protective and aesthetic coating over galvanised surfaces, enhancing product appearance and providing additional corrosion protection.
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A dedicated logistics team oversees efficient transportation, with factories strategically located near NHAI, ports, and airports for seamless delivery.
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Experienced service engineers provide comprehensive after-sales support, offering troubleshooting and technical assistance to ensure client satisfaction.
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