Solar Garden and Pathway Lighting

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Manufacturing Process

Our meticulous and research-backed manufacturing process ensures durability, precision, and quality in every steel tubular pole we produce.

Receipt of Purchase Order

The manufacturing process begins with the receipt and thorough review of the purchase order (P.O.) to ensure all specifications and requirements are understood and planned for.
Receipt / Review of P.O.

We carefully review the purchase order, technical parameters (T.P.), and drawings to confirm all details and standards are met before proceeding.
Raw Material Indent

An indent is raised for procuring the necessary raw materials, ensuring we have all components needed for production.
Raw Material Received

Once the raw materials arrive, they are logged and prepared for inspection to maintain traceability and quality control.
Raw Material Inspection

Our quality control team conducts a rigorous inspection of the raw materials to verify they meet our high standards and specifications.
Production Planning

Detailed production planning is undertaken to streamline the manufacturing process, allocate resources efficiently, and meet delivery timelines.
Cutting/Swaging/Bending

The raw materials are cut, swaged, and bent into the required shapes and sizes, following the specific design and technical requirements.
Welding, Straightening & Other Accessories Fittings

Next, the components are welded, straightened, and fitted with necessary accessories to form the complete steel tubular poles, ensuring structural integrity and precision.
Floor Inspection

A comprehensive floor inspection is performed during and after the assembly process to identify and rectify any deviations from quality standards.
Surface Protection

The final step involves applying surface protection to the steel tubular poles, safeguarding them against corrosion and environmental damage, and ensuring a long-lasting finish.

Each stage of our manufacturing process is designed to uphold the highest standards of quality and reliability, ensuring our steel tubular poles are built to last and perform in any environment.

Quality Policies

Discover our cutting-edge infrastructure and commitment to unparalleled quality standards.

FAQs

Steel tubular poles offer superior strength and durability, ensuring long-term support for solar street lights. Their corrosion resistance and ability to withstand harsh weather conditions make them a reliable choice for outdoor lighting.

Yes, steel tubular poles are excellent for solar parking lot lighting. They provide a stable base for solar panels and lights, ensuring effective illumination and enhanced safety for parking areas.

Absolutely. Steel tubular poles are ideal for solar garden and pathway lighting due to their robustness and aesthetic appeal. They help maintain consistent and efficient lighting in parks, gardens, and walkways.

Steel tubular poles provide a sturdy and reliable support structure for solar-powered signage, ensuring that signs are well-lit and visible even in remote or off-grid locations, enhancing both visibility and energy efficiency.

When choosing steel tubular poles for solar applications, consider the height, load capacity, corrosion resistance, and specific requirements of your solar panels and lights to ensure optimal performance and longevity.

Steel tubular poles contribute to sustainability by facilitating the use of renewable solar energy, reducing reliance on traditional power sources. Their durability and recyclability also minimise environmental impact, promoting eco-friendly infrastructure.

Why Choose Utkarsh India

Four decades of expertise
in steel fabrication, galvanisation, plastic extrusion and moulding, providing all infrastructural & manufacturing requirements under one roof.
Competent in-house design
along with cutting-edge testing facilities and R&D labs, and proven capability to accomplish manufacturing target deadlines.
Ample stock holding area
for finished products and raw material storage, ensuring prompt availability and efficient supply chain management, with close connectivity via seaports, national highways and railways.
Superior quality assurance
through raw material procurement from leading national and international manufacturers, ensuring responsible sourcing and superior traceability
Expert vendor management
with committed after sales support and assistance, ensuring seamless service and customer satisfaction at every step.
Four Decades of Expertise
With forty years of experience in steel fabrication, galvanisation, plastic extrusion, and moulding, Utkarsh India is a leader in infrastructural manufacturing.
Structural Stability Testing
Our polygonal poles have undergone rigorous testing, including wind tunnel tests at IIT Kanpur and structural stability assessments from CSIR, Chennai, ensuring suitability for wind speeds up to 250 km/hr.
Delivery Commitment
We produce 1000 lighting masts and 25,000 polygonal poles per month, leveraging well-trained manpower and advanced machinery. Our methodical process ensures timely delivery with minimal reworks and flawless finishes.
Procurement Network
We have strategic procurement ties with SAIL and HZL for HR Coil and Zinc, and with various reputable companies for accessories. Our ready stock of materials ensures prompt production and delivery.
Corrosion Prevention
We utilise electroplated rope drums to combat corrosion and extend equipment life. All hardware is either made from stainless steel or hot-dip galvanised for enhanced durability.
Galvanising Facility
Our five galvanising units employ a 7-tank process, using modern technology and supervised by qualified technicians, ensuring superior quality and longevity of the galvanised products.
Painting
Our in-house PU painting facility applies a protective and aesthetic coating over galvanised surfaces, enhancing product appearance and providing additional corrosion protection.
Logistics & Transportation
A dedicated logistics team oversees efficient transportation, with factories strategically located near NHAI, ports, and airports for seamless delivery.
After-Sales Service
Experienced service engineers provide comprehensive after-sales support, offering troubleshooting and technical assistance to ensure client satisfaction.