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Manufacturing Process

Go through our detailed manufacturing process, ensuring sturdy construction, safety, and precision in each pedestrian barrier.

Pickling in Caustic Soda Solution

HR coils are immersed in a caustic soda solution to remove any impurities and scale from the surface.
Rinsing in Water House

The coils are then rinsed thoroughly in a water house to remove residual caustic soda solution.
Pickling in Acid Tank

Next, the coils undergo pickling in an acid tank to further clean and prepare the surface for galvanization.
Rinsing in Water Tank

Coils are rinsed again in a water tank to neutralise any remaining acid.
Pre-fluxing

This involves applying a flux solution to the surface of the coils, which helps in the adhesion of the zinc coating.
Drying in Hot Chamber

The coils are dried in a hot chamber to remove any moisture before galvanisation.
Hot Dip Galvanization in Zinc Bath

The dried coils are immersed in a zinc bath at high temperatures, ensuring uniform surface coating of zinc.
Cooling in Quenching Tank of White Water

The galvanised coils are then cooled in a quenching tank filled with white water to solidify the zinc coating.
Cooling in Quenching Tank of DI-Chromate Water

The coils undergo further cooling in a quenching tank filled with DI-chromate water to enhance corrosion resistance and improve surface finish.

Quality Policies

Discover our cutting-edge infrastructure and commitment to unparalleled quality standards.

FAQs

A pedestrian barrier encompasses various devices designed to restrict people to specific areas, which can include sidewalks, viewing platforms, organised queues, or similar mechanisms aimed at managing crowd density. They are specifically engineered to prevent pedestrian interaction with vehicular traffic.

Pedestrian barriers come in four distinct types, categorised as PG1 & 1B, PG2 & 2B, PG3 & 3B, and PG4 & 4B, each tailored to specific specifications.

Pedestrian barriers from Utkarsh India are made of premium-grade steel, which offer robust construction and longevity, making them ideal for high-traffic areas and long-term use.

Our steel pedestrian barriers offer durability, strength, and stability, making them suitable for high-traffic areas and long-term outdoor use. They provide robust protection, resist corrosion, and withstand harsh weather conditions, ensuring reliable performance and longevity.

Key features to consider include barrier height, stability, ease of installation, portability, and compliance with safety regulations. Additionally, options for customisation, such as branding or reflective strips, may be important for specific applications.

Pedestrian barriers are typically installed using mounting hardware or base plates, depending on the surface type. Regular maintenance may involve cleaning, inspection for damage or corrosion, and occasional repairs or repainting to ensure optimal performance and longevity.

As reputable pedestrian barrier suppliers, we ensure that our products comply with relevant safety regulations and standards, such as ASTM International standards or local building codes, to ensure they provide adequate protection and meet legal requirements.

Our pedestrian barriers are designed with environmental sustainability in mind. They are made of high-quality steel, which can be recycled at the end of their lifespan, reducing waste and minimising environmental impact. Additionally, our barriers are engineered for long-term use, requiring less frequent replacement and reducing resource consumption over time.

Utkarsh India produces a diverse selection of Visirail Pedestrian Barriers (PG 1 to 4), meeting stringent international standards. Crafted with welded hollow tubular and solid plate construction, our Pedestrian Barriers boast exceptional strength, bolstering street safety. Additionally, benefit from expedited delivery facilitated by our nationwide dealer network, making us the preferred supplier for Municipal Bodies and EPC contractors.

Why Choose Utkarsh India

Four decades of expertise
in steel fabrication, galvanisation, plastic extrusion and moulding, providing all infrastructural & manufacturing requirements under one roof.
Competent in-house design
along with cutting-edge testing facilities and R&D labs, and proven capability to accomplish manufacturing target deadlines.
Ample stock holding area
for finished products and raw material storage, ensuring prompt availability and efficient supply chain management, with close connectivity via seaports, national highways and railways.
Superior quality assurance
through raw material procurement from leading national and international manufacturers, ensuring responsible sourcing and superior traceability
Expert vendor management
with committed after sales support and assistance, ensuring seamless service and customer satisfaction at every step.
Four Decades of Expertise
With forty years of experience in steel fabrication, galvanisation, plastic extrusion, and moulding, Utkarsh India is a leader in infrastructural manufacturing.
Structural Stability Testing
Our polygonal poles have undergone rigorous testing, including wind tunnel tests at IIT Kanpur and structural stability assessments from CSIR, Chennai, ensuring suitability for wind speeds up to 250 km/hr.
Delivery Commitment
We produce 1000 lighting masts and 25,000 polygonal poles per month, leveraging well-trained manpower and advanced machinery. Our methodical process ensures timely delivery with minimal reworks and flawless finishes.
Procurement Network
We have strategic procurement ties with SAIL and HZL for HR Coil and Zinc, and with various reputable companies for accessories. Our ready stock of materials ensures prompt production and delivery.
Corrosion Prevention
We utilise electroplated rope drums to combat corrosion and extend equipment life. All hardware is either made from stainless steel or hot-dip galvanised for enhanced durability.
Galvanising Facility
Our five galvanising units employ a 7-tank process, using modern technology and supervised by qualified technicians, ensuring superior quality and longevity of the galvanised products.
Painting
Our in-house PU painting facility applies a protective and aesthetic coating over galvanised surfaces, enhancing product appearance and providing additional corrosion protection.
Logistics & Transportation
A dedicated logistics team oversees efficient transportation, with factories strategically located near NHAI, ports, and airports for seamless delivery.
After-Sales Service
Experienced service engineers provide comprehensive after-sales support, offering troubleshooting and technical assistance to ensure client satisfaction.