W Beam Crash Barriers
Our extensive range of rigorously tested and quality-assured W Beam metal crash barrier products are made with raw materials sourced from the top industry players, like TATA, SAIL, Hindustan Zinc and others. With conformity to Indian, European and American standards (including Euro-standard product testing), our products are customised to meet and surpass client requirements, which makes us the top supplier of W beam crash barriers in Eastern India.
Underlining our position as the leading W-Beam Single Side Single Barrier manufacturer and supplier in India, we have different varieties of Single Side Single Barrier, Double Side Single Barrier, Single Side Double Barrier, and Double Side Double Barrier configurations in our portfolio. Through a combination of advanced machinery, world-class in-house product testing facilities and certified engineers, we ensure seamless production, quick turnaround times and high-quality finished products.
Our Type A W Beam Crash Barriers are manufactured as per MoRTH clause 810/IRC, and ready stock is maintained for prompt delivery. The proximity of our production unit to rail routes, sea ports and national highways offers significant logistical advantages too.
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48000
Production Capacity
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H1
Containment Level
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5000
Ready Stock
- Material: Premium-grade steel sourced from TATA and SAIL for maximum strength.
- Galvanisation: 7-tank hot-dip galvanization process with Zinc from Hindustan Zinc for superior corrosion resistance.
- Wind Resistance: Designed to withstand wind speeds up to 300 kmph, adhering to IS 875 (P-3):2015 standards.
- Height Range: Customisable heights to meet specific project requirements.
- Surface Finish: PU-painted for enhanced aesthetic appeal and added protection.
- Structural Integrity: Stability tested by CSIR-Chennai and wind tunnel performance analysed by IIT Kanpur.
- Rope Drums: Equipped with electroplated, rust-free rope drums featuring grooved alignment for durability.
- Lantern Ring Options: Available in detachable arm and fixed arm configurations for versatile lighting solutions.
- Winch and Motor Testing: Winch tested by IIT-Kharagpur and OEM-type tested motor.
- Compliance: Trailing cables conform to IS 9968 (P-1) standards for safety and durability.
- Installation Flexibility: Available in three-point and two-point suspension configurations.
- Export Quality: Adheres to international standards, ensuring high performance and reliability in global markets.
- Durable Construction: Our flag masts are manufactured using premium steel from TATA and SAIL, ensuring unmatched strength and long-lasting performance, making us a leading flag mast pole manufacturer in India.
- Superior Corrosion Resistance: Each flag mast undergoes a 7-tank hot-dip galvanization process using Zinc from Hindustan Zinc, providing exceptional protection against corrosion for extended durability in harsh environments.
- Wind Speed Endurance: Our flag masts are engineered to withstand wind speeds up to 300 kmph, adhering to IS 875 (P-3):2015 standards, ensuring stability in the most challenging conditions.
- Customisable Design: Utkarsh India offers customisable flag mast designs to meet specific project needs, including various height options and finishes, ensuring a perfect fit for any application.
- Aesthetic Appeal: The PU-painted surface of our flag masts not only enhances their aesthetic appeal but also provides an additional layer of protection against environmental factors.
- Rust-Free Components: Our flag masts feature electroplated rope drums, sprockets, and torque limiters, ensuring rust-free operation and extended durability, making them a reliable choice for long-term installations.
- Safety Compliance: Equipped with trailing cables that conform to IS 9968 (P-1) standards, our flag masts ensure reliable, secure, and compliant installations for maximum safety and durability.
- Proven Performance: Each flag mast is validated through rigorous structural checks and wind tunnel testing at IIT-Kharagpur, guaranteeing optimal performance and reliability in all conditions.
- Versatile Installation: Our flag masts are available in three-point and two-point suspension configurations, offering flexibility to suit diverse installation requirements in various environments.
- Global Standards: Manufactured to meet international quality standards, Utkarsh India’s flag masts are trusted worldwide, reinforcing our reputation as a top flag mast supplier in India and beyond.
- Product Advantages: Our flag masts offer distinct competitive advantages, and are engineered for superior durability, customisability and compliance. As a trusted flag mast supplier, we ensure top-notch value, performance and reliability.
- Long-Lasting Performance: Utkarsh India's flag masts are built with high-grade steel and advanced galvanising techniques, ensuring superior resistance to corrosion and wear, offering long-term reliability.
- Customisable Solutions: We provide tailored flag mast solutions, accommodating specific height, design, and finish requirements, making us a preferred flag mast pole manufacturer in India.
- Enhanced Safety: Our flag masts meet stringent IS 875 (P-3):2015 design standards, featuring safety-compliant components that ensure secure installations in diverse environments.
- Global Quality Standards: Manufactured to international standards, Utkarsh India’s flag masts are recognised globally for their exceptional quality, making us a trusted flag mast supplier worldwide.
- Efficient Installation: Designed for easy setup with versatile suspension options, our flag masts allow for efficient installation, reducing time and costs for projects.
- Aesthetic Versatility: Our flag masts are PU-painted, offering not just protection but also a polished, aesthetically pleasing appearance, ideal for both functional and decorative uses.
- Proven Performance: Every flag mast undergoes rigorous testing, including wind tunnel validation at IIT-Kanpur, ensuring optimal performance and reliability in any environment.
- Comprehensive Support: As a leading flag mast supplier, Utkarsh India offers end-to-end support, from design customisation to installation, ensuring seamless project execution and customer satisfaction.
Product Application
Our advanced W beam crash barriers are used in diverse applications, ensuring safety and reliability in both urban and rural environment. With a proven track record of performance, our barriers provide peace of mind for motorists and pedestrians alike.
Market Growth
The market for W beam crash barriers is witnessing steady growth, driven by increasing road infrastructure projects globally.
With over 50% reduction in accident fatalities, our W beam barriers stand out, in terms of cost-effectiveness and reliability in enhancing road safety on highways and urban roads.
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Manufacturing Process
Our range of W beam barriers are manufactured to provide a seamless combination of durability, safety, and precision, so that they deliver optimal performance.
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Pickling in Caustic Soda Solution
HR coils are immersed in a caustic soda solution to remove any impurities and scale from the surface.
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Rinsing in Water House
The coils are then rinsed thoroughly in a water house to remove residual caustic soda solution.
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Pickling in Acid Tank
Next, the coils undergo pickling in an acid tank to further clean and prepare the surface for galvanization.
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Rinsing in Water Tank
Coils are rinsed again in a water tank to neutralise any remaining acid.
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Pre-fluxing
This involves applying a flux solution to the surface of the coils, which helps in the adhesion of the zinc coating.
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Drying in Hot Chamber
The coils are dried in a hot chamber to remove any moisture before galvanisation.
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Hot Dip Galvanization in Zinc Bath
The dried coils are immersed in a zinc bath at high temperatures, ensuring uniform surface coating of zinc.
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Cooling in Quenching Tank of White Water
The galvanised coils are then cooled in a quenching tank filled with white water to solidify the zinc coating.
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Cooling in Quenching Tank of DI-Chromate Water
The coils undergo further cooling in a quenching tank filled with DI-chromate water to enhance corrosion resistance and improve surface finish.
Quality Policies
Discover our cutting-edge infrastructure and commitment to unparalleled quality standards.
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Cutting-Edge Infrastructure
Our state-of-the-art facilities are equipped with advanced machinery and in-house testing laboratories. This infrastructure enables us to execute precise engineering, ensuring that every W beam crash barrier meets stringent quality standards. By maintaining cutting-edge technology and processes, we consistently deliver products that exceed industry expectations.
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Raw Material Sourcing
As the best W beam crash barrier manufacturers in India, we meticulously source our raw materials from industry leaders such as TATA and SAIL. This commitment to using premium-grade materials ensures that our W beam crash barriers are manufactured with the highest standards of quality and durability. Each component undergoes rigorous checks to maintain the precision and reliability required for top-tier crash barriers.
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Stringent Testing
Our W beam crash barriers undergo rigorous testing to meet Indian, European, and American standards. This comprehensive testing process includes various crash simulations and performance evaluations to ensure that our products offer superior durability and safety. Our commitment to stringent testing guarantees that every barrier performs optimally under real-world conditions.
Testing Videos
Watch how our products are rigorously tested for maximum safety assurance.
FAQs
W-beam crash barriers and guardrails are frequently considered synonymous. The term 'W-beam' denotes the shape of the barrier rail, which is commonly referred to as a guardrail. These safety barriers along roadsides are engineered to safeguard and deter vehicles from veering off the roadway during accidents, serving as a crucial safety feature across diverse transportation networks.
According to W beam crash barrier specifications offered by Utkarsh India, our products provide several benefits, including improved road safety, reduced risk of head-on collisions, protection of motorists and pedestrians, and minimise damage to vehicles and infrastructure in the event of accidents.
Being the top W-beam crash barriers manufacturer in India, we offer products available in a variety of lengths to adapt to various road configurations and project demands. Utkarsh India, a prominent manufacturer of W-beam crash barriers, provides a selection of lengths to ensure versatility and compatibility across a range of applications. This assortment of lengths facilitates efficient customisation according to individual project requirements and road designs.
W-beam crash barriers are engineered to deliver optimal impact resistance, safeguarding structural integrity and sustaining protection over time. The level of impact resistance is contingent upon various factors such as design intricacies and material composition, all of which adhere rigorously to safety standards.
Utkarsh India’s W type beam crash barriers are designed to withstand high-impact forces and harsh weather conditions, making them highly durable and long-lasting. They are typically made of galvanised steel to resist corrosion and maintain structural integrity over time.
When selecting W beam crash barriers, factors such as road design, traffic volume, speed limits, terrain conditions, and environmental factors should be considered to ensure optimal performance and compliance with safety standards.
Yes, W beam crash barriers can be customised in terms of length, height, beam profile, and end treatments to meet specific project requirements and accommodate varying road geometries and traffic conditions.
W beam crash barriers typically consist of W-shaped steel beams, posts, and connecting hardware. These components work together to absorb impact energy and prevent vehicles from crossing into opposing lanes or off the road.
Following a collision, W-beam metal crash barriers are engineered to incur minimal bending or deflection, thereby preserving their structural integrity and sustained protection. The extent of deflection is contingent upon variables such as the barrier's design and the materials utilised, in accordance with safety protocols. These barriers are meticulously crafted to absorb crashes, serving as a crucial safety precaution in collision scenarios.
Maintenance of W-beam crash barriers involves conducting regular inspections to identify any damage or signs of wear, along with routine checks to ensure that the barriers are maintained in optimal condition, thus ensuring consistent and reliable protection. Additionally, regular cleaning to eliminate debris and the implementation of corrosion prevention measures are essential practices that contribute to the durability and effectiveness of W-beam crash barriers.
W-beam crash barriers are subjected to standardised crash tests to verify their safety and efficacy. These assessments scrutinise aspects such as deflection, structural integrity, and their capacity to redirect or confine a vehicle upon impact. Adherence to international safety standards, encompassing regulations established by Indian, American, and European authorities, attests to the quality and dependability of W-beam crash barriers, affirming their established safety credentials.
W-beam crash barriers are subjected to standardised crash tests to verify their safety and efficacy. These assessments scrutinise aspects such as deflection, structural integrity, and their capacity to redirect or confine a vehicle upon impact. Adherence to international safety standards, encompassing regulations established by Indian, American, and European authorities, attests to the quality and dependability of W-beam crash barriers, affirming their established safety credentials.
The expenses associated with installing crash barriers fluctuate depending on variables such as project scope, site location, and unique demands. Generally, these expenses cover materials, workforce, machinery, and any supplementary components such as terminals or transitions. Utkarsh India delivers tailored solutions and is capable of furnishing comprehensive cost assessments tailored to individual project requirements.
Our W Beam crash barriers are designed with environmental sustainability in mind. As the most trusted W beam crash barrier manufacturers. We utilise galvanised steel, which is a highly recyclable material, reducing the environmental footprint associated with manufacturing. Additionally, our barriers are engineered to minimise roadside vegetation disruption and habitat fragmentation, preserving the natural ecosystem.
W-beam crash barriers, made of galvanised steel, provide flexibility and absorb energy during accidents, effectively redirecting vehicles for increased safety. Conversely, concrete barriers, being rigid, can result in more significant damage upon collision. The decision between the two depends on variables such as the road environment, traffic conditions, and safety standards.
Our W Beam crash barriers are manufactured using high-quality galvanised steel. We use premium-grade steel with specific mechanical properties, ensuring optimal strength, durability, and corrosion resistance. This galvanised steel construction to ensure crash barrier quality that provides long-term protection against rust and ensures the barriers maintain their structural integrity even in harsh environmental conditions, enhancing overall safety and reliability on the roads.
Why Choose Utkarsh India
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in steel fabrication, galvanisation, plastic extrusion and moulding, providing all infrastructural & manufacturing requirements under one roof.
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along with cutting-edge testing facilities and R&D labs, and proven capability to accomplish manufacturing target deadlines.
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for finished products and raw material storage, ensuring prompt availability and efficient supply chain management, with close connectivity via seaports, national highways and railways.
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through raw material procurement from leading national and international manufacturers, ensuring responsible sourcing and superior traceability
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with committed after sales support and assistance, ensuring seamless service and customer satisfaction at every step.
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With forty years of experience in steel fabrication, galvanisation, plastic extrusion, and moulding, Utkarsh India is a leader in infrastructural manufacturing.
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Our polygonal poles have undergone rigorous testing, including wind tunnel tests at IIT Kanpur and structural stability assessments from CSIR, Chennai, ensuring suitability for wind speeds up to 250 km/hr.
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We produce 1000 lighting masts and 25,000 polygonal poles per month, leveraging well-trained manpower and advanced machinery. Our methodical process ensures timely delivery with minimal reworks and flawless finishes.
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We have strategic procurement ties with SAIL and HZL for HR Coil and Zinc, and with various reputable companies for accessories. Our ready stock of materials ensures prompt production and delivery.
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We utilise electroplated rope drums to combat corrosion and extend equipment life. All hardware is either made from stainless steel or hot-dip galvanised for enhanced durability.
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Our five galvanising units employ a 7-tank process, using modern technology and supervised by qualified technicians, ensuring superior quality and longevity of the galvanised products.
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Our in-house PU painting facility applies a protective and aesthetic coating over galvanised surfaces, enhancing product appearance and providing additional corrosion protection.
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A dedicated logistics team oversees efficient transportation, with factories strategically located near NHAI, ports, and airports for seamless delivery.
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Experienced service engineers provide comprehensive after-sales support, offering troubleshooting and technical assistance to ensure client satisfaction.
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