Thrie Beam Crash Barriers
As a leading metal beam crash barrier manufacturing company, we present a complete range of high-strength, precision-engineered Thrie Beam Crash Barriers that are customised to meet the precise requirements of esteemed clients. A combination of safety, reliability, and quality excellence sets our products apart, underlining our position as the top Thrie Beam crash barrier manufacturer in India. Till date, we have supplied well over 2,00,000 km of metal beam crash barriers.
By sourcing raw materials from renowned industry players like TATA, SAIL, Hindustan Zinc, we make sure that our Thrie Metal Beam crash barrier products adhere to all relevant Indian, American, European and other global parameters, ensuring optimal performance across applications and environments.
Our crash-tested Type B Thrie Beam Crash Barriers are manufactured in-house, in adherence with the MoRTH clause 810/IRC standards, with more than 5000 MT in ready stock for faster delivery. With in-house testing facilities, advanced manufacturing setup and usage of Special High Grade Zinc (99.995%), we are on a mission to make India’s roads safer for all.
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144000
Cumulative Crash Barrier Production Capacity
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5000
Ready Stock
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H2
Containment Level
- Trailing Cables: Compliant with IS9968 (P-1) standards.
- Height Range: 10 to 60 metres.
- Structure: Continuously tapered, 20-sided polygonal cross-section.
- Material: High tensile steel plates with a minimum yield strength of 355 N/sq mm.
- Welds: One or two longitudinal welds, no circumferential weld joint.
- Base Plate: Welded internally and externally to the bottom section.
- Transportation: Sections up to 12.5 metres, joined on-site by slip-stress-fit with a minimum overlap of 1.5 times the diameter at penetration.
- Foundation Bolts: EN.8 grade/E250, suitable diameter and length.
- Galvanisation: Internal and external hot-dip galvanization.
- Thickness: 85 microns for plates >5 mm, 70 microns for plates ≤5 mm.
- Design Life: Standard 25 years, longer life available on demand.
- Aviation Lights: Two red Low-Intensity LED lights on Luminaire Carriage.
- Access Door: Vandal-resistant, weatherproof, located 500 mm from Mast Flange, secured with Allen bolts and a padlocking facility.
- Earthing Terminals: Hot-dip galvanised bolts, 12 mm diameter on base plate stiffener.
- Lightning Finial: 1.2 metres long, hot-dip galvanised.
- Optional single-core, copper-armoured down conductor for sensitive areas.
- Testing Facilities: World-class testing facilities, including spectrometers for chemical analysis.
- Lantern Ring: High-density polyethylene (HDPE) buffer arrangement.
- Drive Chain: Heavy-duty drive chain with a 0.5” pitch.
- Customisable up to 300 kmph Our high mast lighting systems are customisable to withstand wind speeds up to 300 kmph, ensuring robust performance even in extreme weather conditions. As a top high mast pole manufacturer, we guarantee reliability.
- Available in 3-Point and 2-Point Suspension Configurations Our high mast poles come in both 3-point and 2-point suspension configurations, with latching arrangements available upon request. Tailored solutions from the leading high mast pole manufacturer in India.
- Certified Software and Wind Tunnel Testing Utilising certified software for structure designing and wind tunnel tests approved by IIT-Kharagpur ensures our high mast lighting systems meet rigorous safety and performance standards.
- Complete Rust-Free Components Our high mast lighting solutions feature rust-free components such as rope drums, sprockets, and torque limiters, ensuring longevity and minimal maintenance for our high mast poles.
- Thorough Product Inspection and Load Testing Every high mast pole undergoes comprehensive inspection and load testing to guarantee superior quality and performance. This dedication to excellence sets us apart as India's top high mast pole manufacturer.
- Continuous and Reliable Lighting Designed for continuous and reliable lighting, our high mast lighting systems provide consistent illumination, making them ideal for various applications. Experience the reliability of our top high mast pole solutions.
- In-House Design with PLS/Specialised Software Our in-house design team uses PLS and specialised software to create high mast poles that meet precise specifications, ensuring high standards and innovation in our high mast lighting systems.
- Dual Protection for the Motor Our high mast lighting systems are equipped with dual protection for the motor, including both electrical and mechanical safeguards, ensuring enhanced safety and operational efficiency.
- Rope Drums with Left-Hand and Right-Hand Grooves Our high mast poles feature rope drums with both left-hand and right-hand grooves for better ring alignment, ensuring smooth and efficient operation of the lighting systems.
- Competitive High Mast Light Pole Costs We offer high-quality high mast lighting solutions at competitive costs, providing value and performance without compromising on quality. Choose us as your preferred high mast pole manufacturer in India.
- Superior Installation Flexibility Our high mast lighting systems offer superior installation flexibility, accommodating various site conditions and ensuring optimal placement. As the leading high mast pole manufacturer in India, we provide versatile solutions.
- Uniform Coverage for Optimal Safety and Visibility Designed to ensure uniform coverage, our high mast lighting systems enhance safety and visibility across large areas. Our high mast poles deliver consistent performance, meeting the highest standards.
- Innovative In-House Designs We pride ourselves on innovative in-house designs for high mast lighting, using advanced technology to create solutions that stand out. Trust our expertise as a premier high mast pole manufacturer.
- Anti-Theft Nuts and High-End Security Features Equipped with anti-theft nuts and other high-end security features, our high mast poles are designed to prevent unauthorised access and enhance safety. As a trusted high mast pole manufacturer in India, we prioritise security.
- Structural Design Checks and Rigorous Testing Each high mast lighting system undergoes thorough structural design checks and rigorous testing to ensure durability and reliability. This commitment underscores our position as a leading high mast pole manufacturer.
- Compliance with International Quality Standards Our high mast lighting solutions adhere to all relevant Indian, European, and American quality standards, ensuring excellence and global acceptance. Our products are CE certified, reflecting our commitment to quality.
- Global Export Reach Our high mast lighting systems are exported to countries worldwide, including Nepal, Rwanda, Oman, Togo, Sharjah-UAE, and Qatar. Experience our global impact and superior quality as a top high mast pole manufacturer.
Product Application
Our thrie beam crash barriers are manufactured in a systematic and carefully monitored process, guaranteeing durability, safety, and precision.
Market Growth
The market for thrie beam crash barriers is projected to grow at a CAGR of 6.2% from 2021 to 2028, driven by stringent road safety regulations worldwide.
With over 50% reduction in fatal accidents, our high-engineered thrie beam barriers are increasingly favoured for their enhanced protection on highways and bridges.
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Manufacturing Process
Our meticulous, research-backed manufacturing process ensures durability, safety, and precision in every Thrie Beam Crash Barriers.
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Pickling in Caustic Soda Solution
HR coils are immersed in a caustic soda solution to remove any impurities and scale from the surface.
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Rinsing in Water House
The coils are then rinsed thoroughly in a water house to remove residual caustic soda solution.
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Pickling in Acid Tank
Next, the coils undergo pickling in an acid tank to further clean and prepare the surface for galvanization.
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Rinsing in Water Tank
Coils are rinsed again in a water tank to neutralise any remaining acid.
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Pre-fluxing
This involves applying a flux solution to the surface of the coils, which helps in the adhesion of the zinc coating.
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Drying in Hot Chamber
The coils are dried in a hot chamber to remove any moisture before galvanisation.
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Hot Dip Galvanization in Zinc Bath
The dried coils are immersed in a zinc bath at high temperatures, ensuring uniform surface coating of zinc.
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Cooling in Quenching Tank of White Water
The galvanised coils are then cooled in a quenching tank filled with white water to solidify the zinc coating.
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Cooling in Quenching Tank of DI-Chromate Water
The coils undergo further cooling in a quenching tank filled with DI-chromate water to enhance corrosion resistance and improve surface finish.
Quality Policies
Discover our cutting-edge infrastructure and commitment to unparalleled quality standards.
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State-of-The-Art Machinery
Advanced infrastructure and cutting-edge machinery to ensure precision engineering and adherence to stringent quality standards.
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Premium-Grade Sourcing
Meticulous selection of industry-leading raw materials guarantees integrity, durability, and superior performance of our products.
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Quality Management
From production to testing, our unwavering commitment to quality control ensures compliance with the highest technical specifications and industry standards, reaffirming our position as the partner of choice for the best thrie beam metal crash barriers in India.
Testing Videos
Watch how our products are rigorously tested for maximum safety assurance.
FAQs
A. Thrie Beam barriers stand out from other types of barriers due to their unique design and superior effectiveness. Unlike conventional W-Beam barriers, Thrie Beam barriers feature an extra corrugation, resulting in enhanced rigidity and durability. This distinct construction makes Thrie Beam barriers especially adept at preventing smaller vehicles from penetrating through the barrier. The additional corrugation significantly boosts the barrier's ability to contain and redirect vehicles upon impact, rendering Thrie Beam barriers the preferred option for scenarios requiring heightened containment and redirection measures.
Our thrie Beam crash barriers are manufactured using high-quality galvanised steel. We utilise premium-grade steel with specific mechanical properties to ensure optimal strength, durability, and corrosion resistance. This galvanised steel construction provides long-term protection against rust and maintains structural integrity.
Thrie Beam barriers provided by Utkarsh India present a multitude of advantages. With sturdy build quality and compliance with global standards, our barriers guarantee longevity and consistent performance across various settings. Their versatility spans applications on highways, expressways, bridges, urban road networks, industrial zones, railway crossings, and rural roads, establishing them as indispensable elements within comprehensive road safety frameworks.
The efficacy of Thrie Beam barriers hinges upon several factors including design elements, material excellence, compliance with global standards, and meticulous installation procedures.
Yes, thrie beam crash barriers can be customised in terms of length, height, beam profile, and end treatments to meet specific project requirements and accommodate varying road geometries and traffic conditions.
Thrie beam barriers by Utkarsh India are designed to withstand a wide range of weather conditions, including extreme temperatures, heavy rainfall, and high winds. The galvanised steel construction provides corrosion resistance, ensuring durability and reliability even in adverse weather conditions.
The efficacy of Thrie Beam barriers hinges upon several factors including design elements, material excellence, compliance with global standards, and meticulous installation procedures.
Yes, our thrie beam crash barriers are tested and certified to meet national and international safety standards, such as AASHTO M180, EN 1317, and MASH (Manual for Assessing Safety Hardware).
Our thrie beam crash barriers can be installed on curved sections of roads or highways using specialised mounting hardware and installation techniques. The flexibility of thrie beam barriers allows them to conform to the curvature of the road while maintaining their effectiveness in redirecting errant vehicles and enhancing safety.
A.As one of the leading crash barrier manufacturers, our precision-designed thrie beam crash barriers are highly effective in high-speed areas, such as divided highways and medians, in preventing vehicle crossover accidents. Their sturdy construction and design as per standard metal beam crash barrier specifications ensure that vehicles are redirected back into their lanes upon impact, reducing the risk of head-on collisions and improving overall road safety in fast-moving traffic environments.
Indeed, the Thrie Beam barriers from Utkarsh India prioritise environmental friendliness. Constructed with top-notch materials and subjected to a galvanization technique, these barriers deliver resilience and corrosion resistance, reducing the necessity for frequent replacements and upkeep. Utilising galvanised steel from trusted suppliers further guarantees a sustainable and eco-conscious solution.
Utkarsh India has engineered Thrie Beam barriers for streamlined installation across diverse road terrains. Their flexibility and customisable attributes render them appropriate for a range of environments. Opting for professional installation is advised to guarantee precise alignment and spacing, coupled with regular inspections to fine-tune adjustments, thereby enhancing road safety. Rely on Utkarsh India for dependable Thrie Beam barrier installation services.
When deciding between Thrie Beam barriers and other barrier systems for a particular roadway, it's crucial to take into account factors such as the road's surroundings, traffic patterns, and safety standards. Thrie Beam barriers, distinguished by their distinct design and attributes, provide heightened defence and absorb energy more effectively during accidents, rendering them suitable for diverse scenarios. Evaluating the precise requirements of the roadway and seeking advice from professionals can facilitate a well-informed decision that emphasises safety and efficacy.
Utkarsh India's Thrie Beam barriers are crafted from top-tier raw materials procured from renowned brands such as SAIL, TATA, and Hindustan Zinc, guaranteeing exceptional durability and extended lifespan. Manufactured through a cold-rolling process with a thickness of 2.8mm, these materials conform to IS 5986/2062/10748 standards, featuring grades Fe360/Fe410/Fe510 to ensure structural integrity. This meticulous selection of materials contributes to corrosion resistance and consistent performance, aligning with international benchmarks and ensuring the enduring effectiveness of the barriers.
For inquiries regarding Thrie Beam crash barrier maintenance, manufacturer details, crash absorption information, and insights on Thrie Beam metal barrier cost, please don't hesitate to contact us directly.
Why Choose Utkarsh India
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in steel fabrication, galvanisation, plastic extrusion and moulding, providing all infrastructural & manufacturing requirements under one roof.
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along with cutting-edge testing facilities and R&D labs, and proven capability to accomplish manufacturing target deadlines.
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for finished products and raw material storage, ensuring prompt availability and efficient supply chain management, with close connectivity via seaports, national highways and railways.
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through raw material procurement from leading national and international manufacturers, ensuring responsible sourcing and superior traceability
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with committed after sales support and assistance, ensuring seamless service and customer satisfaction at every step.
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With forty years of experience in steel fabrication, galvanisation, plastic extrusion, and moulding, Utkarsh India is a leader in infrastructural manufacturing.
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Our polygonal poles have undergone rigorous testing, including wind tunnel tests at IIT Kanpur and structural stability assessments from CSIR, Chennai, ensuring suitability for wind speeds up to 250 km/hr.
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We produce 1000 lighting masts and 25,000 polygonal poles per month, leveraging well-trained manpower and advanced machinery. Our methodical process ensures timely delivery with minimal reworks and flawless finishes.
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We have strategic procurement ties with SAIL and HZL for HR Coil and Zinc, and with various reputable companies for accessories. Our ready stock of materials ensures prompt production and delivery.
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We utilise electroplated rope drums to combat corrosion and extend equipment life. All hardware is either made from stainless steel or hot-dip galvanised for enhanced durability.
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Our five galvanising units employ a 7-tank process, using modern technology and supervised by qualified technicians, ensuring superior quality and longevity of the galvanised products.
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Our in-house PU painting facility applies a protective and aesthetic coating over galvanised surfaces, enhancing product appearance and providing additional corrosion protection.
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A dedicated logistics team oversees efficient transportation, with factories strategically located near NHAI, ports, and airports for seamless delivery.
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Experienced service engineers provide comprehensive after-sales support, offering troubleshooting and technical assistance to ensure client satisfaction.
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